Blacksmithing For The Uninitiated: Let’s Talk About Anvils

April 10, 2019 by Jenny List 29 Comments

When you grow up with something as the constant backdrop to your life, it’s easy to forget as an adult that not everyone else shares your instinctive knowledge of the subject. My dad is a blacksmith, he’s now retired, but as I was growing up his very active forge was in a workshop next to our house. This is the second part of a series based upon that experience, exploring blacksmithing for people who have maybe always fancied a go at the anvil but have little idea where to start.

The Most Obvious Blacksmithing Tool: The Anvil

Having considered the hearth in our previous outing, it’s time to turn our attention to what is the signature piece of blacksmithing equipment: the anvil. This has the function of providing a high-mass hardened working surface against which metal can be forged, and it has a distinctive shape with various parts for particular metalworking tasks. There are many minor and major variations of anvil design depending upon where in the world your anvil hails from, but since my experience comes from the English counties, the anvil I will be describing is the pattern you’ll find in the British Isles.

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See What’s Inside Night Vision, And How To Build Your Own

April 10, 2019 by Donald Papp 26 Comments

[Nick Chen] shared some fascinating and useful details about building a AN/PVS-14 monocular night vision device from parts. It’s not cheap, but the build would be a simple one for most Hackaday readers, at least the ones who are residents of the USA. Since the PVS-14 is export controlled under the International Traffic in Arms Regulations (ITAR), parts are not sold outside of the US. Still, [Nick]’s illustrated build instructions provide a good look at what’s inside these rugged devices.

The build consists of purchasing a PVS-14 parts kit (or “housing kit”) which includes nearly everything except the image intensifier module, which must be purchased separately. Once all the parts are in hand, [Nick] explains how to assemble the pieces into a working unit.

The view through a blemished (or “blem”) image intensifier. Cheaper, and perfectly serviceable as long as the center is clear.

Since the image intensifier is by far the most expensive component, there is an opportunity to save money by shopping for what [Nick] calls “blem” units. These units are functional, but have blemishes or dead spots within the field of view. The good news it that this makes them cheaper, and [Nick] points out that as long as the center region of the tube is clear, they are perfectly serviceable.

How much can one save by building from parts? [Nick] says buying a complete PVS-14 with a Gen 3 tube (sensitive to 450-950 nm) can cost between $2500 to $4000. It’s expensive equipment, no doubt, but deals can be found on the parts. Housing kits can be had for well under $1000, and [Nick] has purchased serviceable image intensifiers for between $500 and $1000. He says searching for “blem tubes” can help zero in on deals.

Knowing the right terms for searching is half the battle, and along with his build instructions (and a chunk of cash) a curious hacker would have all they need to make their own. Heck, build two because the PVS-14 is designed such that two units can be combined to make a binocular unit! Not ready to drop that kind of cash? Check out OpenScope, the open source digital night vision tool.

Stuck Designing Two-Layer PCBs? Give Four Layers A Try!

March 27, 2019 by Ted Yapo 44 Comments

Many readers are certainly familiar with the process for home-etching of PCBs: it’s considered very straightforward, if a little involved, today. This was not the case in my youth, when I first acquired an interest in electronics. At that time, etching even single-sided boards was for “advanced” hobbyists. By the time I started etching my own PCBs, the advanced hobbyists were on to double-sided home-etched boards — the only type not pictured above, because I couldn’t find the one successful example I ever created. I later saw the rise of “bare bones” fabricated PCBs: professionally made fixed size boards with plated-through holes, but no soldermask or silkscreen. Eventually, this gave way to the aggregating PCB services we have now with full two-layer boards, complete with soldermask and silkscreen.

Today, the “advanced” hobbyist may be using four-layer boards, although the four-layer adoption rate is still relatively low – OSH Park produces around 90% two-layer and 10% four-layer, for instance. I think this will inevitably increase, as has been the case with all the previous technologies: the advanced eventually becomes the mainstream. Each of the previous shifts has brought easier design and construction as well as improved performance, and the same will be true as four layers becomes more commonplace.

So, let’s take a look at designing four-layer PCBs. If you’ve never considered one for any of your designs, you may be pleasantly surprised at what little extra cost is involved for all the benefits you gain. Continue reading “Stuck Designing Two-Layer PCBs? Give Four Layers A Try!” →

Make XKCD-Style Plots From Python

March 7, 2019 by Ted Yapo 16 Comments

[Randall Munroe] certainly understands the power of graphical representation of data. The humorous plots in his xkcd webcomic are one of the favorite parts for many readers. Their distinctive, Tufteian style delivers the information – in this case, a punch line – without excessive decoration. To be honest, we can’t get enough of them. A recent reddit thread reminded us that you can generate a similar look for your own data (humorous or otherwise) in Python using Matplotlib.

If you already have a plot generated with Matplotlib, activating xkcd-mode is as simple as calling a method on the pyplot object:

matplotlib.pyplot.xkcd()

The documentation recommends that you install the “Humor Sans” font for best effect. On one of our linux boxes, we were able to do this with a simple:

sudo apt-get install fonts-humor-sans

There will undoubtedly be similar incantations for other operating systems. It’s really that simple. In fact, the featured image above was generated with this minimal script:

#!/usr/bin/env python3

import numpy as np
import matplotlib.pyplot as plt

x = np.linspace(0, 1, 100)
y = (x > 0.5) * (x - 0.5)

plt.xkcd(scale=5, length=400)
plt.xticks([])
plt.yticks([])
plt.ylabel('Downloads of "humor sans" font')
plt.text(0, 0.25, 'Article on xkcd() published')
plt.plot(x, y)
plt.plot([0.3, 0.475], [0.2, 0.025], 'black')
plt.gca().set_aspect(2*9/16)
plt.savefig('xkcd_plot.png', dpi=300)

Beyond generating humorous graphs for those with little artistic talent, these plots can also be used instead of hand-drawn sketches to indicate a simple model or expected result. The comic look of the plots conveys the idea that they don’t represent actual data, perhaps only a concept. We saw this done at one of the talks at the Hackaday SuperConference 2018.

We’ve also covered some of the xkcd comics before, such as when they subtly dissed Arduino back in 2010, before that was cool.

Blacksmithing For The Uninitiated: What Is A Forge?

March 7, 2019 by Jenny List 59 Comments

Blacksmiths were the high technologists of fabrication up until the industrial revolution gained momentum. At its core, this is the art and science of making any needed tool or mechanism out of metal. Are you using the correct metal? Is the tool strong where it needs to be? And how can you finish a project quickly, efficiently, and beautifully? These are lessons Blacksmiths feel in their bones and it’s well worth exploring the field yourself to appreciate the knowledge base that exists at any well-used forge.

I had an unexpected experience a few days ago at the Hacker Hotel weekend hacker camp in the Netherlands. At the side of the hotel our friends at RevSpace in The Hague had set up a portable forge. There was the evocative coal fire smell of burning coke from the hearth, an anvil, and the sound of hammering. This is intensely familiar to me, because I grew up around it. He may be retired now, but my dad is a blacksmith whose work lay mostly in high-end architectural ironwork.

Working the RevSpace forge at Hacker Hotel, in not the most appropriate clothing for the job.

The trouble is, despite all that upbringing, I don’t consider myself to be a blacksmith. Sure, I am very familiar with forge work and can bash metal with the best of them, but I know blacksmiths. I can’t do everything my dad could, and there are people we’d encounter who are artists with metal. They can bend and shape it to their will in the way I can mould words or casually solder a tiny surface-mount component, and produce beautiful things in doing so. My enthusiastic metal-bashing may bear the mark of some experience at the anvil but I am not one of them.

It was a bit of a surprise then to see the RevSpace forge, and I found myself borrowing a blacksmith’s apron to protect my smart officewear and grabbing a bit of rebar. I set to and made a pretty simple standard of the dilletante blacksmith, a poker with a ring on one end. Hammer one end of the rebar down to a point, square off the other end for just over 3 times the diameter of the ring, then bend a right angle and form the ring on the pointy end of the anvil. Ten minutes or so of fun in the Dutch sunshine. Working a forge unexpectedly brought with it a bit of a revelation. I may not be a smith of a high standard, but I have a set of skills by virtue of my upbringing that I had to some extent ignored.

Where others might have put effort into learning them, they’re things I just know. It had perhaps never occurred to me that maybe all my friends in this community didn’t learn how to do this by hanging round the forge next to the house they grew up in. If I have this knowledge merely by virtue of my upbringing, perhaps I should share some of it in a series of articles for those in our community who’ve always fancied a go at a forge but have no idea where to start.

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Yes, You Can Put IoT On The Blockchain Using Python And The ESP8266

March 1, 2019 by Sean Boyce 13 Comments

Last year, we saw quite a bit of media attention paid to blockchain startups. They raised money from the public, then most of them vanished without a trace (or product). Ethics and legality of their fundraising model aside, a few of the ideas they presented might be worth revisiting one day.

One idea in particular that I’ve struggled with is the synthesis of IoT and blockchain technology. Usually when presented with a product or technology, I can comprehend how and/or why someone would use it – in this case I understand neither, and it’s been nagging at me from some quiet but irrepressible corner of my mind.

The typical IoT networks I’ve seen collect data using cheap and low-power devices, and transmit it to a central service without more effort spent on security than needed (and sometimes much less). On the other hand, blockchains tend to be an expensive way to store data, require a fair amount of local storage and processing power to fully interact with them, and generally involve the careful use of public-private key encryption.

I can see some edge cases where it would be useful, for example securely setting the state of some large network of state machines – sort of like a more complex version of this system that controls a single LED via Ethereum smart contract.

What I believe isn’t important though, perhaps I just lack imagination – so lets build it anyway.

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Computer Algebra For Electronic Design

February 28, 2019 by Ted Yapo 15 Comments

Don’t get me wrong. Like most people, there’s nothing I enjoy more than solving a long, involved math problem by hand. But, sometimes, a few pages of algebraic scratches on paper is just a means to an end. I find this especially true during electronic design sessions, be it circuit design or PCB layout; I just need the answer, and any time spent finding it distracts me from the larger task at hand. For me, at least, this seems to happen at least once a week, and about five years ago I decided to do something about it. I had heard of computer algebra packages, of course, but they weren’t taught as part of the undergraduate engineering curriculum when I went to school. So, I set about learning one: let the computers do the math!

The package I chose is wxMaxima, a document-based front-end to the Maxima computer-algebra system. Descended from code originally written in the late 1960s, it’s a general-purpose package supporting symbolic computation for algebra and calculus. There’s solid, mature code underneath with a modern UI veneer on top. Plus, it’s FOSS.

As I’ve progressed, I’ve found that some additional functions make the Maxima environment especially convenient for circuit design. A few are simple enough that I’d typically just re-create them as needed, so I never really got organized – there were several versions of my “library” floating around on various machines. I finally got my act together, cleaned up the most-frequently used functions, and put them into a GitHub repo.

Let’s have a look at how we can use them to take the tedium out of math for some design problems.

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