A Smart DIY Metal Detector

May 2, 2020 by Moritz v. Sivers 29 Comments

If you ever thought about becoming a treasure hunter this simple DIY metal detector by [mircemk] may be a nice project to start with.

The design is based on an opensource metal detector called Smart Hunter. This Very Low Frequency (VLF) metal detector uses transmitter and receiver coils in so-called Double-D geometry. The transmitter coil is driven by a signal generator module that operates at its resonant frequency of 4.74 kHz.

The resulting oscillating magnetic field will induce eddy currents in a nearby metal object that in turn induce a signal in the receiver coil. This signal is then fed into the microphone port of a smartphone and analyzed by a custom metal detector app. [mircemk] also included an audio amplifier and small speaker into the device.

The detector turned out to be quite sensitive and can detect a coin at up to 25 cm distance and larger metal objects even up to 1 m. Modern metal detectors can also distinguish between different types of metal by analyzing the phase shift of the detected signal which might be some way to improve the design.

Video after the break.

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This Animatronic Mouth Mimics Speech With Servos

April 30, 2020 by Dan Maloney 12 Comments

Of the 43 muscles that comprise the human face, only a few are actually important to speaking. And yet replicating the movements of the mouth by mechanical means always seems to end up only partly convincing. Servos and linkages can only approximate the complex motions the lips, cheeks, jaw, and tongue are capable of. Still, there are animatronics out there that make a good go at the job, of which this somewhat creepy mechanical mouth is a fine example.

Why exactly [Will Cogley] felt the need to build a mechanical maw with terrifying and fairly realistic fangs is anyone’s guess. Recalling his lifelike disembodied animatronic heart build, it just seems like he pursues these builds for the challenge of it all. But if you thought the linkages of the heart were complex, wait till you see what’s needed to make this mouth move realistically. [Will] has stuffed this pie hole with nine servos, all working together to move the jaw up and down, push and pull the corners of the mouth, raise and lower the lips, and bounce the tongue around.

It all seems very complex, but [Will] explains that he actually simplified the mechanical design to concentrate more on the software side, which is a text-to-speech movement translator. Text input is translated to phonemes, each of which corresponds to a mouth shape that the servos can create. It’s pretty realistic although somewhat disturbing, especially when the mouth is placed in an otherwise cuddly stuffed bear that serenades you from the nightstand; check out the second video below for that.

[Will] has been doing a bang-up job on animatronics lately, from 3D-printed eyeballs to dexterous mechatronic hands. We’re looking forward to whatever he comes up with next — we think.

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Cheap Alternative Solvents For PCB Cleaning

April 29, 2020 by Dan Maloney 82 Comments

If you’re in the habit of using isopropyl alcohol to clean your PCBs after soldering, you probably have a nice big jug of the stuff stashed away. If you don’t, you’re probably out of luck, since the COVID-19 pandemic has pretty much cleared IPA out of the retail market. But don’t fret: depending on where you live, alternative PCB cleaning solutions may be as close as your nearest auto parts store.

[Steven]’s search for a cheaper and perhaps more readily available substitute for his usual dedicated flux cleaner lead him to try automotive brake cleaner on a few test boards. He suspected that they might contain acetone, which is prone to yield unfortunate results with solder resist and silkscreen on PCBs, so some tests were in order. The brand he tried was Normfest Bremsenreiniger MC-1, a German brand that according to its Safety Data Sheet contains only hydrocarbons like alkanes, butane, and propane. It did a fine job cleaning all but the crustiest rosin flux without collateral damage.

In the video below, [Steven] goes through a few more brands with similar results, and we were encouraged enough by his results to check brake cleaners made for the US market. Alas, almost all of the cheap and readily available aerosols have acetone as the principle ingredient, mixed in with methanol, ethanol, and assorted ingredients that together will probably make for a bad day. About the only US-sold brand without acetone that we could find was Keller-Heartt, which lists only naptha and ethanol on its SDS. There may be others, but make sure you test whatever you find.

Aerosol solvents aren’t the only way to clean a PCB, of course. Ultrasonic cleaners do a great job, and as [Steven] discovered, they’re generally safe for most components.

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A Lego Tensegrity Structure

April 28, 2020 by Moritz v. Sivers 14 Comments

Tensegrity structures are an impressive demonstration of how to achieve mechanical stability through tensile forces. Since the topic is currently trending it was probably only a matter of time before somebody like [Alexandre Thiery] came with the idea to build a tensegrity model from Lego.

In the GIF below that [Alexandre Thiery] shared on his Twitter account you can see his kids admiring the model. Tensegrity structures consist of elements under constant tension – in most cases strings – and components under compression, in this case beams of Lego. By combining these elements, one can build stable structures that seem to float in midair. A simple daily-life example for tensegrity is a balloon where the skin is the tensional element while the air inside is the component under compression.

[Alexandre Thiery] has come up with the clever idea to simply clamp the strings between two Lego blocks. This certainly paves the way for other more complicated Lego-based tensegrity structures that we will likely see in the future. [Alexandre Thiery] also recently extended his model by stacking an identical structure on top of it.

If you do not have any Lego at hand just fire up your 3D printer to make a tensegrity physics toy or a floating table.

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Instruction Set Hack For Protected Memory Access

April 27, 2020 by Inderpreet Singh 7 Comments

The nRF51 Series SoCs is a family of low power Bluetooth chips from Nordic Semiconductor that is based on ARM Cortex cores. The nRF51822 has the Cortex M0 core and is used in a lot of products. [Loren] has written a blog post in which he claims to be able to circumvent read back protection on the chip, thus giving access to the ROM, RAM and registers as well as allow for interactive debugging sessions.

The hack stems from the fact that the Serial Wire Debug or SWD interface cannot be completely disabled on these chips even if the Memory Protection Unit prevents access to any memory regions directly. The second key piece is the fact that CPU can fetch stuff from the code memory. Combined with the SWD super powers to make changes to the registers themselves, this can be a powerful tool.

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Fuel From Water Using Only An Arc Welder

April 26, 2020 by Dan Maloney 36 Comments

Water, high currents, blinding balls of plasma, and a highly flammable gas that’s toxic enough to kill you in three minutes if you breathe enough of it. What’s not to love about this plasma-powered water gas generator?

In all seriousness, [NightHawkInLight] is playing with some dangerous stuff here, and he’s quite adamant about this one being firmly in the “Don’t try this at home” category. But it’s also fascinating stuff, since it uses nothing but a tank of water and an electric arc to produce useful amounts of fuel very quickly. It’s easy to jump to the conclusion that he’s talking about the electrolytic splitting of water into the hydrogen-oxygen mix HHO, but this is something else entirely.

Using a carbon electrode torch connected to his arc welder, a setup that’s similar to the one he used to make synthetic rubies, [NightHawkInLight] is able to strike an underwater arc inside a vessel that looks for all the world like a double-barreled bong. The plasma creates a mixture of carbon monoxide and hydrogen which accumulates very rapidly in the gasometer he built to collect the flammable products produced by a wood gasifier.

The water gas burns remarkably cleanly, but probably has limited practical uses. Unless you live somewhere where electricity costs practically nothing, it’ll be hard to break even on this. Still, it’s an interesting look at what’s possible when plasma and water mix.

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A CR2032 Battery Eliminator

April 24, 2020 by Al Williams 26 Comments

Back when batteries were expensive and low-capacity, it was common to buy a “battery eliminator” that could substitute for common battery configurations. [David Watts] must remember those, because he decided to make an eliminator for all the CR2032 battery-driven gear he has. He got some brass blanks about the size of the battery, and you can see the results on the video below.

His first attempt seemed to work fairly well, a sandwich of two brass disks, each with a Velcro spacer and wires soldered on to connect to a power supply. The fake battery looks as though it might be a little thick, but it did work once the battery holder was persuaded to accept it.

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