Emergency DIP Pin Repair For Anyone

April 7, 2024 by Jenny List 20 Comments

Who has not at some point in their lives experienced the horror of a pin on a DIP package breaking off? It’s generally game over, but what if you don’t have another chip handy to substitute? It’s time to carefully grind away some of the epoxy and solder on a new pin, as [Zafer Yildiz] has done in the video below the break.

The technique relies on the pins continuing horizontally inside the package , such that they provide a flat surface. He’s grinding with the disk on a rotary tool, we have to say we’d use one of the more delicate grinding heads for something more akin to a miniature die grinder.

Once the flat metal surface is exposed, the chip is placed in a socket, and a new pin is cut from the leg of a TO-220 power device. This is carefully bent over, inserted in the socket, and soldered into place. The whole socket and chip arrangement is then used in place of the chip, making for something a little bulky but one infinitely preferable to having to junk the device.

There are many useful skills to be learned when it comes to reworking, and we’ve covered a few in our time. Most recently we saw a guide to lifting SMD pins.

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Generator Control Panel Unlocked With Reverse Engineering Heroics

March 11, 2024 by Dan Maloney 11 Comments

Scoring an interesting bit of old gear on the second-hand market is always a bit of a thrill — right up to the point where you realize the previous owner set some kind of security code on it. Then it becomes a whole big thing to figure out, to the point of blunting the dopamine hit you got from the original purchase.

Fear not, though, because there’s dopamine aplenty if you can copy what [Buy it Fix it] did to decode the PIN on a used generator control panel. The panel appears to be from a marine generator, and while it powered up fine, the menu used to change the generator’s configuration options is locked by a four-digit PIN. The manufacturer will reset it, but that requires sending it back and paying a fee, probably considerable given the industrial nature of the gear.

Instead of paying up, [Buy it Fix it] decided to look for a memory chip that might store the PIN. He identified a likely suspect, a 24LC08B 8-Kb serial EEPROM, and popped it off to read its contents. Nothing was immediately obvious, but blanking the chip and reinstalling it cleared the PIN, so he at least knew it was stored on the chip. Many rounds of soldering and desoldering the chip followed, blanking out small sections of memory each time until the PIN was located. The video below edits out a lot of the rework, but gives the overall gist of the hack.

To be honest, we’re not sure if the amount of work [Buy it Fix it] put into this was less than taking a couple of hours to punch in PINs and brute-force it. Then again, if he hadn’t done the reverse engineering he wouldn’t have stumbled upon where the generator parameters like running time and power figures were stored. And it’s not really his style, either; we’ve seen him perform similar heroics on everything from tractors to solar inverters, after all.

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Lift Those Pins With Ease

February 15, 2024 by Jenny List 16 Comments

Reworking is one of the regular tasks of anyone who is involved in an electronic design process, because try as we might, it’s rare to get a design perfectly right the first time. Some reworking tasks are more difficult than others though, and we have to admit that lifting an IC pin doesn’t always result in success. But with this video from [Mr. SolderFix] there’s hope for conquering the technique, as he takes us through the best pin-raising technique on a variety of packages.

The trick it seems is to lift the pin first without attempting to disengage it from the molten solder, then returning to it with some copper braid to remove the solder and leave it raised. Once the secret is revealed it’s so easy, something a Hackaday scribe should be able to do. He does sound a note of caution though, as some packages are prone to disintegrating when stressed. A broken SOT-23 is not something anyone likes to see through their magnifier.

His channel is full of such no-nonsense soldering advice, and should be a fascinating browse for many readers. Meanwhile we’ve covered quite a bit of rework technique ourselves, such as last year when we looked at BGA work.

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The Tale Of The Final EVGA GPU Overclocking Record

January 23, 2023 by Dave Rowntree 12 Comments

It’s not news that EVGA is getting out of the GPU card game, after a ‘little falling out’ with Nvidia. It’s sad news nonetheless, as this enthusiastic band of hardware hackers has a solid following in certain overclocking and custom PC circles. The Games Nexus gang decided to fly over to meet up with the EVGA team in Zhonghe, Taiwan, and follow them around a bit as they tried for one last overclocking record on the latest (unreleased, GTX4090-based) GPU card. As you will note early on in the video, things didn’t go smoothly, with their hand-lapped GPU burning out the PCB after a small setup error. Continue reading “The Tale Of The Final EVGA GPU Overclocking Record” →

Fix Every Broken Via To Return This Game To Life

April 5, 2022 by Jenny List 11 Comments

We all know the havoc that water in the wrong place can do to a piece of electronics, and thus we’ve probably all had devices damaged beyond repair. Should [Solderking] have thrown away the water-damaged PCB from a Nintendo Pokemon Ruby cartridge? Of course he should, but when faced with a board on which all vias had succumbed to corrosion he took the less obvious path and repaired them.

Aside from some very fine soldering in the video below the break there’s little unexpected. He removes the parts and tries a spot of reworking, but the reassembled board doesn’t boot. So he removes them again and this time sands it back to copper. There follows a repair of every single vial on the board, sticking fine wires through the holes into a sponge and soldering the top, before turning it over and fixing the forest of wires on the other side. Fixing the ROM results in a rather challenging fitment involving the chip being mounted at an angle and extra wires going to its pads, which demonstrates the value in this story. It’s not one of monetary value but of persevering with some epic rework to achieve a PCB which eventually boots. Of course a replacement board would make more sense. But that’s not the point, is it?

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Fail Of The Week: Hackaday Writer Attempts XBox Repair

December 8, 2021 by Dan Maloney 55 Comments

Like a lot of Hackaday readers, I pride myself on being “the fix-it guy” in my family. When something breaks, I get excited, because it’s a chance to show off my skills. It’s especially fun when something major breaks, like the fridge or the washing machine — repairs like that are a race against time, since I’ve got to get it fixed faster than it would take to hire someone to do it. I usually win the race; I can’t remember the last time I paid someone to work on something. Like I said, it’s a point of pride.

And so when my son came home on Thanksgiving break from his first semester away at college, eager to fire up his Xbox for some mindless relaxation from his biochemistry studies, only to be greeted with a black screen and no boot-up, it was go-time for me. I was confident that I’d be able to revive the dead box in time for him to have some fun. The fact that he’s back at school and the machine is still torn apart on my bench testifies to my hubris, but to be fair, I did get close to a fix, and may still yet get it done. But either way, the lessons I’ve learned along the way have been really valuable and worth sharing.

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Laptop Gets Fixed By Simply Removing Problem Component

September 15, 2021 by Donald Papp 30 Comments

We wouldn’t go so far as to say “don’t try this at home”, but the way [Troy] brought an expensive (but out of warranty) laptop back to life is interesting, even if it shouldn’t be anyone’s Plan A for repair work.

It started with a friend’s Alienware laptop that would only boot to a black screen and get very hot in the process. With the help of a thermal imaging camera and some schematics, [Troy] was able to see that one of the closely-spaced MOSFETs in the power supply appeared to be the culprit. Swapping the power MOSFETs out with replacements seemed a reasonable approach, so armed with a hot air rework station he got to work. But that’s where problems began.

The desoldering process was far from clean, in part because the laptop’s multi-layer PCB had excellent thermal management, sucking away heat nearly as fast as [Troy]’s hot air gun could lay it down. It ended up being a messy slog of a job that damaged some of the pads. As a result, the prospects of soldering on a replacement was not looking good. But reviewing the schematic and pondering the situation gave [Troy] an idea.

An open laptop showing a diagnostic tool on the screen — One expensive laptop, brought back to service.

According to the schematic, the two MOSFETs (at least one of which was faulty) had parallel counterparts on the other side of the board. This is typically done to increase capacity and spread the thermal load somewhat. However, according to the current calculations on the schematic, these parts are expected to handle about 20 A in total, but the datasheets show that each of the MOSFETs could handle that kind of current easily (as long as heat sinking could keep up.) In theory, the laptop didn’t need the extra capacity.

Could the laptop “just work” now that the faulty part had simply been removed? [Troy] and his friend [Mike] were willing to give it a shot, so after cleaning up the mess as best they could, they powered the laptop on, and to their mild surprise, everything worked! Some stress testing with intensive gaming showed that the thermal problems were a thing of the past.

Simply removing a part may not be the best overall repair strategy, but much like shrinking a hot air rework station by simply cutting it in half, it’s hard to argue with results.