Faulty Electrolytic Caps Don’t Always Look Bad

July 18, 2021 by Donald Papp 49 Comments

Old electrolytic capacitors are notorious for not working like they used to, but what exactly does a bad capacitor look like, and what kinds of problems can it cause? Usually bad caps leak or bulge, but not always. In [Zak Kemble]’s case, a bad cap caused his Samsung HT-C460 Home Cinema System to simply display “PROT” then turn itself off. Luckily, replacing the troublesome cap fixed everything, but finding the problem in the first place wasn’t quite so straightforward. A visual inspection of the device, shown open in the photo above, didn’t reveal any obvious problems. None of the capacitors looked anything out of the ordinary, but one of them turned out to be the problem anyway.

The output cap had developed an internal short, but visually looked fine.

The first identifiable issue was discovering that the -5 V supply was only outputting about -0.5 V, and there was a 6 V drop across two small 0805-sized resistors, evidence that something was sinking far more current than it should.

Testing revealed that the -5 V regulator wasn’t malfunctioning, and by process of elimination [Zak] finally removed the 470 uF output capacitor on the -5 V output, and the problem disappeared! Inspecting the capacitor revealed no outward sign of malfunction, but it had developed an internal short. [Zak] replaced the faulty cap (and replaced the others just to be safe) and is now looking forward to getting years more of use out of his home cinema system.

When a PSU gives up the ghost, bad capacitors are almost always to blame, but we’ve seen before that it’s not always easy to figure out which ones are bad. One thing that helped [Zak] plenty in his troubleshooting is finding a full schematic of the power supply, just by doing a search for the part number he found on it. A good reminder that it’s always worth throwing a part number into a search engine; you might get lucky!

Fixing Noisy Measurements On An Owon XDM2041 Bench Multimeter

July 14, 2021 by Maya Posch 21 Comments

After purchasing an Owon XDM2041 bench multimeter for an automated test setup, [Petteri Aimonen] was disappointed to find that at especially the higher mega Ohm ranges, the measured values were jumping around a lot and generally very inaccurate. Since this is an approximately $170 bench multimeter and Owon support wasn’t cooperating, [Petteri] set out to fix the issue, starting with a solid teardown.

As noted by [Petteri], there’s not a whole lot inside one of these multimeters. The main board with the guts of the whole system contains a GigaDevices GD32F103CBT6 MCU coupled with the star of the show: the HYCON Technology Corporation’s HY3131 multimeter chip. After a peek at the HY3131 datasheet, the culprit was quite apparent: while sampling the presence of mains voltage noise is usually suppressed through the selection of an appropriate crystal.

Unfortunately, instead of the recommended 4.9152 MHz crystal per the reference schematic for the HY3131, Owon’s engineers had apparently opted for a 4 MHz crystal instead, and so it’s essentially aliasing the line noise.

[Petteri] figured that the resulting sampling timing might work well enough with 60 Hz line frequency, but clearly with 50 Hz there was a lot of noise sneaking into the measurements. After swapping the crystal with a 3.072 MHz one, there was a marked improvement, as the plot shows.

Chip Transplant Brings Timex 2048 Back From Grave

July 12, 2021 by Tom Nardi 16 Comments

The 1984 Timex Computer 2048 that [Drygol] recently got his hands on was in pretty poor shape. Not only did it have the mangled exterior that comes from several decades of hard use and furious typing, but the internals appeared to be shot as well, with the machine showing nothing but vertical lines when powered up. Thankfully, this retro computer virtuoso was more than up to the challenge of bringing it back from the brink.

After a good cleaning and the installation of a reproduction front panel, the Timex was already looking much better. Unfortunately [Drygol] says he doesn’t currently have the equipment necessary to touch up the graphics and lettering on the key caps, but the fact that he had to qualify that statement with “currently” has us all sorts of excited to see what he’s planning down the line.

Of course beauty is only skin deep, and this particular TC-2048 was still bad to the bone. [Drygol] had a hunch its Z80 processor was dead, but after swapping it and its socket out, the machine still wouldn’t start. Though he did note that the garbled graphics shown on the screen had changed, which made him think he was on the right track. He then replaced all the RAM on the board, but that didn’t seem to change anything.

There isn’t a whole lot else to go wrong on these old machines, so the final step was to try and replace the ROM. Sure enough, after installing a new Winbond W27C512 chip with the appropriate software burned onto it, the nearly 40 year old computer sprang back to life.

Another classic computer saved from the trash heap, but it’s all in a day’s work for [Drygol]. Over the years we’ve seen him perform meticulous repairs on computer hardware that any reasonable person would have given up on. Even if you’re not into retro hardware, his restorations are always full of fascinating tips and tricks that can be applied when repairing gadgetry from whatever era happens to tickle your fancy.

Lightwave Multimeter Teardown

July 6, 2021 by Al Williams 2 Comments

You tend to think of test equipment in fairly basic terms: a multimeter, a power supply, a signal generator, and an oscilloscope. However, there are tons of highly-specialized test equipment for very specific purposes. One of these is the 8163A “lightwave multimeter” and [Signal Path] tears one part for repair in a recent video that you can see below.

If you’ve never heard of a lightwave multimeter, don’t feel bad. The instrument is a measuring system for fiber optics and, depending on the plugins installed, can manage a few tests that you’d usually use an optical power meter, a laser or light source, and some dedicated test jigs to perform. Continue reading “Lightwave Multimeter Teardown” →

Steady Hand Brings GBA Cart Back From The Grave

June 22, 2021 by Tom Nardi 15 Comments

The flash chips used in Game Boy Advance (GBA) cartridges were intended to be more reliable and less bulky than the battery-backed SRAM used to save player progress on earlier systems. But with some GBA titles now hitting their 20th anniversary, it’s not unheard of for older carts to have trouble loading saves or creating new ones. Perhaps that’s why the previous owner tried to reflow the flash chip on their copy of Golden Sun, but as [Taylor Burley] found after he opened up the case, they only ended up making the situation worse.

A previous repair attempt left the PCB badly damaged.

When presented with so many damaged traces on the PCB, the most reasonable course of action would have been to get a donor cartridge and swap the save chips. But a quick check on eBay shows that copies of Golden Sun don’t exactly come cheap. So [Taylor] decided to flex his soldering muscles and repair each trace with a carefully bent piece of 30 gauge wire. If you need your daily dose of Zen, just watch his methodical process in the video below.

While it certainly doesn’t detract from [Taylor]’s impressive soldering work, it should be said that the design of the cartridge PCB did help out a bit, as many of the damaged traces had nearby vias which gave him convenient spots to attach his new wires. It also appears the PCB was designed to accept flash chips of varying physical dimensions, which provided some extra breathing room for the repairs.

Seeing his handiwork, it probably won’t surprise you to find that this isn’t the first time [Taylor] has performed some life-saving microsurgery. Just last year he was able to repair the PCB of an XBox controller than had literally been snapped in half.

Continue reading “Steady Hand Brings GBA Cart Back From The Grave” →

See Acorn Archimedes Get Repaired And Refurbished, In Glorious Detail

June 21, 2021 by Donald Papp 3 Comments

Want to see a 90s-era Acorn Archimedes A3020 home computer get opened up, refurbished, and taken for a test drive? Don’t miss [drygol]’s great writeup on Retrohax, because it’s got all that, and more!

A modern upgrade allowing the use of a CF card in place of an internal hard drive, via a CF2IDE adapter and 3D-printed fixture.

The Archimedes was a line of ARM-based personal computers by Acorn Computers, released in the late 80s and discontinued in the 90s as Macintosh and IBM PC-compatible machines ultimately dominated. They were capable machines for their time, and [drygol] refurbished an original back into working order while installing a few upgrades at the same time.

The first order of business was to open the machine up and inspect the internals. Visible corrosion gets cleaned up with oxalic acid, old electrolytic capacitors are replaced as a matter of course, and any corroded traces get careful repair. Removing corrosion from sockets requires desoldering the part for cleaning then re-soldering, so this whole process can be a lot of work. Fortunately, vintage hardware was often designed with hand-assembly in mind, so parts tend to be accessible for servicing with decent visibility in the process. The keyboard was entirely disassembled and de-yellowed, yielding an eye-poppingly attractive result.

Once the computer itself was working properly, it was time for a few modern upgrades. One was to give the machine an adapter to use a CF card in place of an internal IDE hard drive, and [drygol] did a great job of using a 3D-printed piece to make the CF2IDE adapter look like a factory offering. The internal floppy drive was also replaced with a GOTEK floppy emulator (also with a 3D-printed adapter) for another modern upgrade.

The fully refurbished and upgraded machine looks slick, so watch the Acorn Archimedes A3020 show off what it can do in the video (embedded below), and maybe feel a bit of nostalgia.

Continue reading “See Acorn Archimedes Get Repaired And Refurbished, In Glorious Detail” →

Cloned Memory Module Fixes Broken Scopemeter

June 17, 2021 by Dan Maloney 9 Comments

Finding broken test gear and fixing it up to work again is a time-honored tradition among hackers. If you’re lucky, that eBay buy will end up being DOA because of a popped fuse or a few bad capacitors, and a little work with snips and a soldering iron will earn you a nice piece of test gear and bragging rights to boot.

Some repairs, though, are in a class by themselves, like this memory module transplant for a digital scopemeter. The story began some time ago when [FeedbackLoop] picked up a small lot of broken Fluke 199C scopemeters from eBay. They were listed as “parts only”, which is never a good sign, and indeed the meters were in various states of disassembly and incompleteness.

The subject of the video below was missing several important bits, like a battery and a power connector, but most critically, its memory module. Luckily, the other meter had a good module, making reverse engineering possible. That effort started with liberating the two RAM chips and two flash chips, all of which were in BGA packages, from the PCB. From there each chip went into a memory programmer to read its image, which was then written to new chips. The chip-free board was duplicated — a non-trivial task for a six-layer PCB — and new ones ordered. After soldering on the programmed chips and a few passives, the module was plugged in, making the meter as good as new.

While we love them all, it’s clear that there are many camps of test gear collectors. You’ve got your Fluke fans, your H-P aficionados, the deep-pocketed Keithley crowd — but everyone loves Tektronix.

Continue reading “Cloned Memory Module Fixes Broken Scopemeter” →