Sharpest Color CRT Display Is Monochrome Plus A Trick

January 17, 2019 by Ted Yapo 68 Comments

I recently came across the most peculiar way to make a color CRT monitor. More than a few oscilloscopes have found their way on to my bench over the years, but I was particularly struck with a find from eBay. A quick look at the display reveals something a little alien. The sharpness is fantastic: each pixel is a perfect, uniform-colored little dot, a feat unequaled even by today’s best LCDs. The designers seem to have chosen a somewhat odd set of pastels for the UI though, and if you move your head just right, you can catch flashes of pure red, green, and blue. It turns out, this Tektronix TDS-754D sports a very peculiar display technology called NuColor — an evolutionary dead-end that was once touted as a superior alternative to traditional color CRTs.

Join me for a look inside to figure out what’s different from those old, heavy TVs that have gone the way of the dodo.

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Cutting Wit And Plastic

January 14, 2019 by Brian McEvoy 4 Comments

If you have ever used a scalpel to cut something tougher than an eraser, you can appreciate a hot knife or better yet, an ultrasonic cutter. Saws work too, but they have their own issues. [This Old Tony] uses a hobby store tool to cut some plastic and wood, then demos a commercial ultrasonic cutter to show how a blade can sail through with less brute force. The previous requires some muscle, finesse, and eventually a splash of Bactine antiseptic. The video can also be seen after the break.

This is more than a tool review, [Tony] takes it apart with a screwdriver and offers his snarky comments. On the plus side is that it cuts polystyrene well where a regular knife won’t do more than scratch or shatter it. Meanwhile in the negative category we don’t hear a definitive price, but they seem to cost half as much as his mini-lathe. If you need an estimated return on investment, consider the price of two-thousand X-acto blades, but you may also wish to factor in the reduced hand calluses. While you are shopping, maybe also think about a set of earplugs; when the video gets to 17:30 he tries to cut a ceramic fitting and manages to make a child-deafening screech instead. We warned you.

This is a fitting follow-up to his unsuccessful attempt to turn an ultrasonic cleaner into an ultrasonic cutter, but we have seen success converting a tooth scaler into a cutter.

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The Coco-Nutcracker

January 12, 2019 by Bryan Cockfield 10 Comments

Coconut is a delicious and versatile food but if you’ve ever tried to open one you know they can be a hard nut to crack. Those of us who live in the tropics where they are common might reach for a machete, drill, or saw to open them, which is often a messy and sometimes dangerous ordeal. Realizing that a coconut is just a large nut with a shell like any other, [Paul] of [Jackman Works] decided to build a nutcracker big enough to crack a coconut, which turns out to be almost exactly human-sized.

The nutcracker is built almost entirely out of reclaimed wood. Several rings made of many blocks of wood were constructed on the table saw before being glued and clamped together. Once the rings were stacked and glued to each other, [Paul] put them on a lathe to get a smooth finish. Then the arms, legs, body, and head were all assembled. The actual nutcracking mechanism is one of the few metal parts in this build, a long threaded rod which is needed to handle the large forces required for cracking the coconut.

Once the finishing touches were put on the nutcracker, including boots, a beard, some hair, and of course a pom-pom for his hat, [Paul] successfully tested it by cracking a coconut open. This build is exceptionally high quality and is definitely worth scrolling through. He runs a wood shop in DC where he builds all sorts of interesting things like this, including a giant wooden utility knife.

Ask Hackaday: Help Me Pick A CAD Package

January 11, 2019 by Jenny List 143 Comments

Of all the skills that I have picked up over the years as an engineer, there is one that has stayed with me and been a constant over the last three decades. It has helped me work on electronic projects, on furniture, on car parts, robots, and even garments, and it is likely that I will continue using it periodically for the rest of my career. You see, I am a trained PAD expert.

Don't build this, it's fundamentally flawed! Sometimes the front of an envelope is as effective as its back. — Don’t build this, it’s fundamentally flawed! Sometimes the front of an envelope is as effective as its back.

PAD, you ask? OK, it’s an acronym of my own coinage, it stands for Pencil Aided Design, and it refers to the first-year undergraduate course I sat many years ago in which I learned technical drawing to the old British standard BS308. If I’m making something then by far the quickest way for me to visualise its design is to draw it, first a freehand sketch to get a feel of how everything will sit, then a series of isometric component drawings on graph paper with careful attention to dimensions and angles. Well, maybe I lied a little there, the graph paper only comes in when I’m doing something very fancy; the back of an envelope is fine as long as the dimensions on the diagram are correct.

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Make Your Own Dowels At Home

January 8, 2019 by Lewin Day 28 Comments

Dowels are a useful woodworking technology making it easy to connect several pieces of timber, particularly with the aid of adhesive. However, depending on where you live, it can be difficult to come by a wide variety of stock. This is particularly important if you’re concerned about appearances – cheap pine dowels could spoil the look of a delicately finished hardwood piece, for example.

Thankfully, it’s easy to make your own dowels at home. [Pask Makes] has used a simple dowel plate before, but this time, decided to build the deluxe version. A thick steel plate is drilled with a series of holes, and then mounted to a wooden block. Square stock can then be forced through the holes to produce the dowels.

[Pask] notes that there are several methods to use the dowel plate. Hammering the wood stock through the holes works best for hardwoods, while fitting the square stock into the chuck of a power drill and forcing it through while spinning gives a better finish on softer woods. There are also useful tips on how best to produce dowels, with notes on strength and grain orientation.

It’s a useful tool to have in your workshop, and means you can turn just about any wood into dowels for your woodworking projects. If you’re fresh to the world of wood, worry not – we’ve got the primer to get you started. Video after the break.

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Vintage Programmer Gets Modern Chip Adapter

January 8, 2019 by Tom Nardi 8 Comments

While trying to revive a Donkey Kong Jr arcade board, [Jelmer Bruijn] found himself in the market for an EPROM programmer and became the proud owner of a 1990’s era Dataman S4. Despite its age, it’s a fairly nice tool which allows you to read and write a laundry list of different EPROM types, all without being tied to a computer. The only catch is that a few types of chips need an adapter to work in the Dataman S4, some of which are unsurprisingly no longer available.

After some above and beyond support from the current crew at Dataman set him on the right track, [Jelmer] decided to try his hand at reverse engineering how the old adapters worked so he could build his own. His ultimate goal was to read 40 pin EPROMs on the 32 pin Dataman S4, but in the end he says the information he gathered should be applicable for building other adapters if you ever find yourself in need of such things.

As you might expect, there’s a bit more to the project than a simple pin adapter. [Jelmer] assumed some kind of shift register or latching arrangement would be required to make up for the shortage of pins on the Dataman S4’s ZIF socket. It was just a matter of figuring out how it all went together.

Luckily, [Jelmer] found that the programmer would happily attempt to perform operations on a 16 bit EPROM even though no adapter was physically present. This gave him a chance to probe around with a logic analyzer to figure out what it was trying to accomplish. The trick turned out to be splitting the 16 bit bus into two 8 bit buses which are requested sequentially.

With careful observation, close studying of 16 bit chip datasheets, and much brow furrowing, he was eventually able to come up a design that used five 74xx573 latches and put a schematic together in Eagle. There were a few kinks to iron out when the boards finally arrived, but ultimately the design worked on the first try. [Jelmer] says the same technique should work for 42 pin EPROMs, but as Dataman still actually sell adapters for those he decided not to supply schematics for it.

[Jelmer] tells us that he was inspired to send this success story our way after reading how our very own [Elliot Williams] took the long away around to erase a couple UV EPROMs recently While this isn’t the first time we’ve seen somebody have to hack support for 16 bit EPROMs into their programmer, it’s good to see that the manufacturer at least had the customer’s back in this case.

Making An Ultrasonic Cutter For Post-processing Tiny 3D Prints

January 7, 2019 by Donald Papp 57 Comments

An ultrasonic knife is a blade that vibrates a tiny amount at a high frequency, giving the knife edge minor superpowers. It gets used much like any other blade, but it becomes far easier to cut through troublesome materials like rubber or hard plastics. I was always curious about them, and recently made my own by modifying another tool. It turns out that an ultrasonic scaling tool intended for dental use can fairly easily be turned into a nimble little ultrasonic cutter for fine detail work.

Cheap ultrasonic scaler. The blue disk is for adjusting power. Foot switch not shown.

I originally started thinking about an ultrasonic knife to make removing supports from SLA 3D prints easier. SLA resin prints are made from a smooth, hard plastic and can sometimes require a veritable forest of supports. These supports are normally removed with flush cutters, or torn off if one doesn’t care about appearances, but sometimes the density of supports makes this process awkward, especially on small objects.

I imagined that an ultrasonic blade would make short work of these pesky supports, and for the most part, I was right! It won’t effortlessly cut through a forest of support bases like a hot knife through butter, but it certainly makes it easier to remove tricky supports from the model itself. Specifically, it excels at slicing through fine areas while preserving delicate features. Continue reading “Making An Ultrasonic Cutter For Post-processing Tiny 3D Prints” →