Long PCB Shows Effects Of Ludicrous Speed

May 17, 2018 by Al Williams 9 Comments

Transmission lines can seem like magic. When you make use of them it seems strange that a piece of wire can block or pass certain frequencies. It is less common to use transmission lines with pulses and typically your circuit’s transmission line behavior isn’t all that significant. That is, until you have to move a signal a relatively long distance. [Robert Baruch] has been using a long PCB to test pulse behavior on a bus he’s working on. He actually has a few videos in this series that are worth watching.

What makes it interesting is that [Robert] has enough distance on the board to where light-speed effects show up. By using a very nice DPO7104 oscilloscope and a signal generator, he shows how the signal reflects on the line at various points, adding and subtracting from it. The measurements matched theory fairly closely. You shouldn’t expect them to match exactly because of small effects that occur randomly throughout the system.

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Dark Field Microscopy On The Cheap With A PCB

May 15, 2018 by Al Williams 4 Comments

It might seem like a paradox that you want a dark field to see things with an expensive microscope. As [IMSAI Guy] explains, a dark field microscope doesn’t make the subject dark. It makes the area surrounding the subject dark. After selling his expensive microscope, he found he missed having the capability, so he decided to make one cheaply. You can see how he did it in the video, below.

Dark field microscopy gives better contrast and resolution by discarding light that shines directly through or reflects directly from a sample. The only light you see is any that scatters. If you think about a normal microscope, you can imagine a cone of light coming from the top or the bottom. The tip of the cone hits the sample and then spreads back out into another cone of light. What hits your eye –well, actually, the eyepiece — is all the light from that cone. In a dark field instrument, the illumination cone is hollow — the light is just a ring. That means any light the sample doesn’t scatter gets blocked by a stop in the objective. When there is no sample, there’s no unblocked light, so you see a “dark field.”

Light that either refracts through the sample (from below) or bounces off a feature (from the top) will wind up in the hollow area that passes through the objective and you’ll see the image. It may surprise you that you may already have a piece of dark field technology on your desk. Optical computer mice that can work on glass surfaces use this same technique. If you want to see some examples and a diagram of how it all works, we did a post on a similar lower tech mod. There’s also Wikipedia.

The secret to doing this cheaply was to get a used dark field objective with a little rust on the barrel and then modify them with a custom PC board to create an LED ring light. This is different from the usual illuminator which shines a light through a patch stop to block the inner light. In this case, the light is made into a ring shape by virtue of the arrangement of the LEDs.

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DIY Pi Zero Pentesting Tool Keeps It Cheap

May 15, 2018 by Tom Nardi 14 Comments

It’s a story as old as time: hacker sees cool tool, hacker recoils in horror at the price of said tool, hacker builds their own version for a fraction of the price. It’s the kind of story that we love here at Hackaday, and has been the impetus for countless projects we’ve covered. One could probably argue that, if hackers had more disposable income, we’d have a much harder time finding content to deliver to our beloved readers.

[ Alex Jensen] writes in to tell us of his own tale of sticker shock induced hacking, where he builds his own version of the Hak5 Bash Bunny. His version might be lacking a bit in the visual flair department, but despite coming in at a fraction of the cost, it does manage to pack in an impressive array of features.

This pentesting multitool can act as a USB keyboard, a mass storage device, and even an RNDIS Ethernet adapter. All in an effort to fool the computer you plug it into to let you do something you shouldn’t. Like its commercial inspiration, it features an easy to use scripting system to allow new attacks to be crafted on the fly with nothing more than a text editor. A rudimentary user interface is provided by four DIP switches and light up tactile buttons. These allow you to select which attacks run without needing to hook the device up to a computer first, and the LED lights can give you status information on what the device is doing.

[Alex] utilized some code from existing projects, namely PiBunny and rspiducky, but much of the functionality is of his own design. Detailed instructions are provided on how you can build your own version of this handy hacker gadget without breaking the bank.

Given how small and cheap it is, the Raspberry Pi is gaining traction in the world of covert DIY penetration testing tools. While it might not be terribly powerful, there’s something to be said for a device that’s cheap enough that you don’t mind leaving it at the scene if you’ve got to pull on your balaclava and make a break for it.

DIY Variacs Get ESP8266 Upgrades

May 14, 2018 by Tom Nardi 46 Comments

If you’be been hacking and making long enough, you’ve probably run into a situation where you realize that a previous project could be improved with the addition of technology that simply wasn’t available when you built it. Sometimes it means starting over from scratch, but occasionally you luck out and can shoehorn in some new gear without having to go back to the drawing board.

The two isolated variacs that [nop head] built were already impressive, but with the addition of the ESP8266 he was able to add some very slick additional features which really took them to the next level. He’s done an exceptional job detailing the new modifications, including providing all the source for anyone who might be walking down a similar path.

His variacs have digital energy meters right in the front panel which give voltage, amps, and a real-time calculation of watts. After reading an article by [Thomas Scherrer] about sniffing the SPI data out of one of these meters with an Arduino, [nop head] reasoned he could do the same thing with an ESP8266. The advantage being that he could then pull that data out over the network to graph or analyze however he wishes.

For his older variac, he decided to automate the device by adding a stepper and belt to turn the knob. The stepper is controlled by a Pololu stepper driver, which in turn get’s its marching orders from another ESP8266. He even came up with a simple web interface which allows you to monitor and control the variac from your smart device.

We don’t often see many variacs around these parts, and even fewer attempts at building custom ones. It’s one of those pieces of equipment you either can’t live without, or have never even heard of.

A Two-Range OLED Capacitance Meter

May 12, 2018 by Al Williams 14 Comments

If you are just starting out in electronics, you need tools. But it is hard to build all your tools. Even though we see a lot of soldering station builds, you really ought to have a soldering iron to build the station. It is hard to troubleshoot a multimeter you just built if you don’t have a multimeter. However, a capacitance meter is a handy piece of gear, relatively simple to build, and you should be able to get it working without an existing capacitance meter. [gavinlyonsrepo] presents a simple design using an Arduino, an OLED display, and a few components.

The principle of operation is classic. On one range, the Arduino charges the capacitor through one resistor and discharges it through another while timing the operation. The amount of time taken corresponds to the capacitance.

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Antique Lighthouse Lens Via CNC

May 11, 2018 by Bryan Cockfield 22 Comments

Before the invention of the high-powered LED, and even really before the widespread adoption of electric lights in general, lighthouses still had the obligation of warning ships of dangers while guiding them into various safe harbors. They did this with gas lights and impressive glass lenses known as Fresnel lenses which helped point all available light in the correct direction while reducing weight and material that would otherwise be used in a conventional lens.

Now, a company in Florida is using acrylic in reproductions of antique Fresnel lenses. At first glance, it seems like acrylic might not be the best substitute for glass, but the company is able to achieve extreme precision using a CNC machine and then polishing and baking the acrylic which makes it transparent and excellent for use in lighthouse lenses like this. The reproduction lenses are built out of brass, and the lens elements are glued in place with a special adhesive. It’s a convincing replication worthy of use in any lighthouse.

Be sure to check out the video below to see how these lenses are built, and although we’re not entirely sure what exactly is being sprayed on the lenses when they are being polished, perhaps someone in the comments section can illuminate that for us. Of course, there are other uses for Fresnel lenses than in lighthouses, and we’ve seen some great examples of them put to use for many different applications.

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Soundproofing A CNC Mill Conversion

May 10, 2018 by Anool Mahidharia 20 Comments

The Proxxon MF70 is a nice desktop sized milling machine with a lot of useful add-on accessories available for it, making it very desirable for a hacker to have one in his or her home workshop. But its 20000 rpm spindle can cause quite the racket and invite red-faced neighbors. Also, how do you use a milling machine in your home-workshop without covering the whole area in metal chips and sawdust? To solve these issues, [Tim Lebacq] is working on Soundproofing his CNC mill conversion.

To meet his soundproof goal, he obviously had to first convert the manual MF70 to a CNC version. This is fairly straightforward and has been done on this, and similar machines, in many different ways over the years. [Tim] stuck with using the tried-and-tested controller solution consisting of a Raspberry Pi, an Arduino Uno and a grbl shield sandwich, with stepper motor drivers for the three NEMA17 motors. The electronics are housed inside the reclaimed metal box of an old power supply. Since the Proxxon MF70 is already designed to accept a CNC conversion package, mounting the motors and limit switches is pretty straightforward making it easy for [Tim] to make the upgrade.

Soundproofing the box is where he faced unknown territory. The box itself is made from wooden frames lined with particle board. A pair of drawer slides with bolt-action locks is used for the front door which opens vertically up. He’s also thrown in some RGB strips controlled via the Raspberry-Pi for ambient lighting and status indications. But making it soundproof had him experimenting with various materials and techniques. Eventually, he settled on a lining of foam sheets topped up with a layer of — “bubble wrap” ! It seems the uneven surface of the bubble wrap is quite effective in reducing sound – at least to his ears. Time, and neighbours, will tell.

Maybe high density “acoustic foam” sheets would be more effective (the ones similar to “egg crate” style foam sheets, only more dense)? Cleaning the inside of the box could be a big challenge when using such acoustic foam, though. What would be your choice of material for building such a sound proof box? Let us know in the comments below. Going back many years, we’ve posted about this “Portable CNC Mill” and a “Mill to CNC Conversion” for the Proxxon MF70. Seems like a popular machine among hackers.