Printed It: Toolbag Essentials

While complex devices assembled from 3D printed components are certainly impressive, it’s the simple prints that have always held the most appeal to me personally. Being able to pick an object up off the bed of your printer and immediately put it to use with little to no additional work is about as close as we can get to Star Trek style replicators. It’s a great demonstration to show off the utility of your 3D printer, but more importantly, having immediate access to some of these tools and gadgets might get you out of a jam one day.

With that in mind, I thought we’d do things a little differently for this installment of Printed It. Rather than focusing on a single 3D model, we’ll be taking a look at a handful of prints which you can put to practical work immediately. I started by selecting models based on the idea that they should be useful to the average electronic hobbyist in some way or another, and relatively quick to print. Each one was then printed and evaluated to determine its real-world utility. Not all made the grade.

Each model presented here is well designed, easy to print, and most critically, legitimately useful. I can confidently say that each one has entered into my standard “bag of tricks” in some capacity, and I’m willing to bet a few will find their way into yours as well.

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Ham Reviews MiniVNA

[KB9RLW] wanted to build a vector network analyzer (VNA), but then realized he could buy a ready-made one without nearly the cost it would have been only a few years ago. The network in this case, by the way, is an electrical network, not a computer network. You can use a VNA to characterize components, circuits, antennas, and even feed lines at different frequencies. The miniVNA Pro is economical and can exercise circuits from 1 MHz to 3 GHz. You can see the review in the video below.

There are a few ways to actually create a VNA, but in concept, it is a sweep generator, a detector, and a means to plot the response at each frequency in the sweep. So you’d expect, for example, a resonant frequency to show a peak at resonance and a band reject filter to show a low point.

One of the things interesting about the device is that it uses Java software. That means it doesn’t care much what platform you want to use. The software can show two different plots at once, so [Kevin] hooks it to his 20 meter antenna and shows how it can plot the SWR and impedance around the frequency of interest.

The instrument can be USB powered with the same cable you use to connect the PC. However, it also has an internal rechargeable battery. That battery charges on USB and can operate the device with Bluetooth. We can imagine that being handy when you want to climb up a tower and connect it directly to an antenna as long as you stay in Bluetooth range of the PC. There’s also a phone app, so you can go that route, if you prefer and [Kevin] shows the device working with Android. Of course, you could probably rig a Raspberry Pi on your belt and then use WiFi to let someone on the ground remote desktop in to run measurements. A lot of possibilities.

If you want to roll your own, that’s possible, of course. If you want to get by a bit cheaper, there are less expensive options.

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The Incredible Shrinking Rework Station

Anyone who’s ever tried setting up a workbench in a tight space knows the struggle: you want to have all your test equipment and tools out and within arm’s reach, but you just don’t have enough surface area. If you fill the whole bench with your tools, there’s not going to be anywhere left to work. So you either have a bench full of tools that’s uncomfortable to use, or you’re forced to choose what stays out and what gets packed away. Neither is conducive to actually getting work done, which is why you are trying to set up a proper bench in the first place. It’s a vicious cycle.

When faced with that very problem recently, [EEpromChip] decided to take the nuclear option. His Kendal 853D was already a great choice for a small-scale work area since it’s not just a hot air rework station but also offers a soldering iron and bench power supply in one unit. But it was still just a little too long for his bench. The solution? Just run the thing through the bandsaw and cut it in half. Seriously.

Upon opening the 853D up, [EEpromChip] realized the internal layout wasn’t terribly efficient. There was plenty of extra room inside the case to begin with, but if the transformer was removed from the bottom of the case and mounted to the rear it would really cut down the device’s footprint.

After making sure he documented where everything connected, he took all the electronics out of the sheet metal case and cut it down to size on a bandsaw. He then reinstalled circuit boards, and this time mounted the beefy transformer so it hangs over the board rather than sits next to it. The end result is a version of the Kendal 853D which is several inches shorter than before with no impact on functionality.

Turning closets small spaces into dens of Hackerdom has been a topic we’ve discussed previously. Saving every inch is important if you ever hope to move into a grain silo or CNC’d plywood house.

This Dust Collector Will Blow You Away.

As [Marius Hornberger] was working in his woodshop, a thunderous bang suddenly rocked the space. A brief search revealed the blower for the dust collector had shifted several inches despite being stoutly fastened down. Turns out, the blower had blown itself up when one of the impeller fins came loose. Time to revise and build a bigger, better dust collector!

[Hornberger] is thorough in describing his process, the video series chronicles where he went astray in his original design and how he’s gone about improving on those elements. For instance, the original impeller had six fins which meant fewer points to bear the operating stresses as well as producing an occasionally uncomfortable drone. MDF wasn’t an ideal material choice here either, contributing to the failure of the part.

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Auction Finds Combined For A Unique Desoldering Station

If you are in the market for a high-quality soldering iron, a rewarding pursuit can be attending dispersal auctions. It is not unusual to see boxes of irons, as anything remotely iron-like is bundled up together by the auctioneer into a lot with little consideration for what combination has been gathered. [Stynus] found himself in this position, the proud owner of a Weller DSX80 desoldering iron from an auction, but without its accompanying solder station required for it to work. Fortunately, he had another Weller solder station, not suitable for the DSX80 as it stood, but which provided a perfect platform for a home-made Weller DSX set-up.

The old station had a side-mounted valve and a 24V input, so he had to install a toroidal mains transformer and move the valve frontwards. Fortunately, this style of Weller station case was frequently available with just such a transformer installed, so there was plenty of space in the enclosure. A custom board was then created for a temperature controller centered upon a PIC microcontroller, and a new front panel was crafted to accommodate a Nokia 5110-style LCD display.

The resulting unit with its upper half repainted, is a pleasing and professional-looking project. Heated desoldering irons are an extremely useful tool that anyone should consider for their arsenal, but not all of them are as good as this Weller-based one. We recently reviewed a much cheaper example, with comedic results.

Homebrew Not A Hakko

We don’t know if [Marius Taciuc] was thinking about how all Jedi make their own lightsabers as a rite of passage, but he decided that it was time to build his own soldering iron. He used a Hakko T12 tip which has a built-in thermocouple. However, he found that the information on the Internet about the tips was either incomplete or incorrect. Naturally, he figured it out and you can see the completed iron in the video, below.

The problem stems from the thermocouple type. Some sites he found identified it as a type K device. Others said it wasn’t, but didn’t say what kind it was. He took a container of oil and heated it to various temperatures and then measured it with both a commercial soldering iron and the T12 tip. By plotting the data against known thermocouple curves, he concluded the device was actually type C.

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Reflow Rig Makes SMD Soldering A Wok In The Park

For a DIY reflow setup, most people seem to rely on the trusty thrift store toaster oven as a platform to hack. But there’s something to be said for heating the PCB directly rather than heating the surrounding air, and for that one can cruise the yard sales looking for a hot plate to convert. But an electric wok as a reflow hotplate? Sure, why not?

At the end of the day [ThomasVDD]’s reflow wok is the same as any other reflow build. It has a heat source that can be controlled easily, temperature sensors, and a microcontroller that can run the proportional-integral-derivative (PID) control algorithm needed for precise temperature control. That the heating element he used came from an electric wok was just a happy accident. A laser-cut MDF case complete with kerf-bent joints holds the heating element, the solid-state relay, and the Arduino Nano that runs the show. A MAX6675 thermocouple amp senses the temperature and allows the Nano to cycle the temperature through different profiles for different solders. It’s compact, simple, and [ThomasVDD] now has a spare wok to use on the stove top. What’s not to like?

Reflow doesn’t just mean oven or hotplate, of course. Why not give reflow headlights, a reflow blowtorch, or even a reflow work light a try?