The Mighty D Battery Becomes A USB Powerbank

November 13, 2018 by Brian Benchoff 63 Comments

[Jan] is one of those people who’s always playing around with synthesizers, and in this day and age, that means a lot of USB cables supplying power. If you want to make a synth setup portable, your best option is looking at USB powerbanks with their fancy lithium cells. These will work just fine, but remember: you can buy D cells just about anywhere, and they actually hold a ridiculous amount of energy. They’re cheap albeit one-use and disposable, so why not build a USB power bank out of a massive pair of batteries?

The build started off, naturally, with a pair of Energizer D cells that hold 20,000mAh. A battery holder for these cells is cheap and easy to source, leaving the only other needed component a cheap 5V boost converter. This was simply hot glued to the back of the battery holder in parallel, a simple switch was added, and the entire thing was fitted in a neat little 3D printed case that looks like a car (motorcycle?) battery.

Testing the with a phone revealed this thing will charge at 570mA from 3V, which is more than sufficient for [Jan]’s needs. Sure, using disposable batteries in 2018 is more than a little wasteful, but a project like this is meant to be a simple solution to the problem of providing power to USB devices anywhere. You can get D cell batteries everywhere, and what this build produces in damage to the environment is more than made up for in its convenience.

Lego Tardis Spins Through The Void

November 12, 2018 by Rich Hawkes 8 Comments

Using LEGO Technic gears and rods seems like a great way of bringing animation to your regular LEGO creation. Using gears and crank shafts you can animate models from your favorite TV show or movie like LEGO kinetic sculpture maker, [Josh DaVid] has done when he created a spinning TARDIS. Crank the handle and the sculpture spins through space and time.

The large gear stays in place. The hidden gears, turned by the crank, rotate a shaft from below that goes through the large gear making the TARDIS rotate around the main axis. Connected to the TARDIS model is a smaller gear, at an angle, that meshes with the larger, stationary, gear. This smaller gear is what causes the TARDIS to rotate around its own axis while the whole thing rotates around the main axis. If your hand gets too tired, you can substitute a LEGO motor.

It’s a neat effect, and you can get the plans [Josh]’s Etsy page. The best part, however, is that you can get a set with all the parts as well! The TARDIS is a popular item here and we’ve had plenty of projects with it as the focus: Everything from a tree topper to sub-woofers. The only question we have, of course, is, ‘Is it bigger on the inside?’

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Mini LEGO Technic Tank Patrols Your Desk Under ESP32 Control

November 1, 2018 by Tom Nardi 11 Comments

We probably don’t have to tell the readers of Hackaday that LEGO isn’t just for kids; we’ve seen plenty of projects that live in an enclosure made of the multi-color bricks, and let’s not even get started on the Mindstorms builds we’ve seen over the years. But while LEGO (and especially the Technic product line) is fine for prototyping and putting together quick projects, the stock electronic components aren’t exactly top of the line. Which is why [Jason Kirsons] has been working on bridging the gap between LEGO and “real” parts.

His LEGO Technic tank is a perfect example of this principle. While the tank design itself is standard LEGO fare, he’s gone all in on the electronics. With an Adafruit Feather ESP32, custom motor controller board, and NEMA 8 steppers with 3D printed Technic adapters, this little tank has a lot more going on under the hood than you might expect. While this project is more a proof of concept than anything, the methods [Jason] demonstrates might be something to consider the next time you’re building with Billund’s best.

[Jason] chose the Feather ESP32 because of its small size, but you could get away with a generic board if you’re not trying to compress everything down into such a small footprint. Of course, if you go with another board you won’t be able to use the PCB he’s designed which attaches to the Feather and holds four Pololu DRV8835 motor drivers.

Easily the most broadly applicable element of this project is the work [Jason] has done designing adapter plates that let you use NEMA 8 motors with LEGO Technic parts. He’s put the adapters up on Thingiverse, for anyone looking for a drop-in solution to give their Technic creations a bit more oomph (technical term).

LEGO has a long history with hackers and makers. We’ve covered some absolutely incredible projects built with the famous construction set, and we don’t see any sign of it slowing down in the future.

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Lessons In Disposable Design From A Cheap Blinky Ball

October 30, 2018 by Dan Maloney 45 Comments

Planned obsolescence, as annoying as it is when you’re its victim, still has to be admired. You can’t help but stand in awe of the designer who somehow managed to optimize a product to live one day longer than its warranty period. Seriously, why is it always the next day?

The design of products that are never intended to live long enough to go obsolete must be similarly challenging, and [electronupdate] did a teardown of a cheap LED blinky toy to see what’s involved. You’ve no doubt seen these seizure-triggering silicone balls before, mostly at checkout counters and the like where they’re sold at prices many hundreds of times what it took to make them. This particular device, which seems representative of the species, has two bright LEDs, a small controller chip, a trio of button cells for power, and a springy switch to activate it. All this is mounted to a cheap scrap of phenolic resin PCB, with the controller chip and one of the LEDs covered by a blob of clear epoxy.

This teardown one-ups most others, as [electronupdate] disrobes the chip and points a microscope at the die; the video below shows just how few transistors are employed and proposes a likely circuit. Everything about this ball just oozes cheapness, and it’s likely these things cost essentially nothing to build. Which makes sense for something destined for the landfill within a week or so.

Yes, this annoying blinky-thing is low-end garbage, but there are still design lessons to be learned from it. Anything that’s built for a broad market has to be built to a price point, and understanding those constraints is important to understanding how planned obsolescence works.

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Redeem Your Irresponsible 90s Self

October 18, 2018 by Bryan Cockfield 5 Comments

If you were a youth in the 90s, odds are good that you were a part of the virtual pet fad and had your very own beeping Tamagotchi to take care of, much to the chagrin of your parents. Without the appropriate amout of attention each day, the pets could become sick or die, and the only way to prevent this was to sneak the toy into class and hope it didn’t make too much noise. A more responsible solution to this problem would have been to build something to take care of your virtual pet for you.

An art installation in Moscow is using an Arduino to take care of five Tamagotchis simultaneously in a virtal farm of sorts. The system is directly wired to all five toys to simulate button presses, and behaves ideally to make sure all the digital animals are properly cared for. Although no source code is provided, it seems to have some sort of machine learning capability in order to best care for all five pets at the same time. The system also prints out the statuses on a thermal printer, so you can check up on the history of all of the animals.

The popularity of these toys leads to a lot of in-depth investigation of what really goes on inside them, and a lot of other modifications to the original units and to the software. You can get a complete ROM dump of one, build a giant one, or even take care of an infinite number of them. Who would have thought a passing fad would have so much hackability?

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You Should Not Try These Taser NERF Darts

October 12, 2018 by Bryan Cockfield 23 Comments

For most of us, a good part of our childhood involved running around someone’s backyard (or inside the house) trying to score hits with a toy NERF gun. The fun level was high and the risk of personal injury was low. Now that we’re all mostly adults, it’s probably time to take our NERF game to the next level with some risk of serious personal harm.

In an effort to help his brother get back at him for being somewhat of a bully in their youth, [Allen Pan] gifted him with an upgraded NERF gun. Specifically, one with darts that pack a punch. Each of the “Elite” darts was equipped with a 300 V capacitor packed into the interior of the dart. New tips were 3D printed with special metal tips that allow the capacitor to discharge upon impact.

Besides the danger, there’s a good bit of science involved. Parts were scavenged from a new (and surprisingly expensive) disposable camera, and a customized circuit was constructed around the barrel of the dart gun that allows the darts to charge up when they’re loaded. It’s an impressive build that would be relatively simple to reconstruct for yourself, but it’s probably not the worst thing we’ve seen done with high voltage and a few small capacitors.

Thanks to [Itay] for the tip!

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3D Printed Catamaran Eats Benchy’s Lunch

October 10, 2018 by Tom Nardi 18 Comments

If we’ve learned anything, it’s that 3D printers are exceptionally well suited to printing little boats. According to the Internet, 3D printers are at their best when pumping out cute PLA boats in all the colors of the rainbow; perfect for collecting dust on a shelf somewhere. Ask not what your Benchy can do for you, ask what you can do your Benchy.

But this 3D printed boat isn’t so cute and cuddly. In fact, it’s an absolute beast. Built by [Wayne Andrews], this nearly meter long 3D printed racing catamaran looks more Batman than Popeye. In the video after the break you can see a recent run of the boat on the lake, and we think you’ll agree it definitely has the performance to back up its fierce looks.

Impressively, the hull isn’t printed out of some expensive high-tech filament. It’s the cheapest PLA [Wayne] could get his hands on, and glued together with nothing more exotic than Loctite Super Glue Gel. The secret is the internal “West System” fiberglass cloth and resin work, which is the same stuff used on real boat hulls. It took about 5 days of continuous printing to produce all the pieces needed to assemble the hull, which is a scaled up version of a design by [Thomas Simon].

The internal layout is about what you’d expect in a fast RC boat. It’s running on a 1900 Kv motor powered by dual 6S batteries and a water cooled 180 A Seaking ESC which provides 5 BHP to the Octura x452 propeller. On the business end of his boat, [Wayne] used a commercial aluminum strut and rudder unit. Running gear printed out of something strong like nylon would be an interesting experiment, but perhaps a tall order for this particular motor.

We recently covered a 3D printed jet boat that’s no slouch either, but if you’re looking for a more relaxed ride you could always 3D print a FPV lifeboat.

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