Hydrofoil Bikes Are Harder To Build Than You Think

Hydrofoils are perhaps best known for their application on boring ferries and scary boats that go too fast. However, as [RCLifeOn] demonstrates, you can also use them to build fun and quirky personal watercraft. Like a hydrofoil bike! Only, there are some challenges involved.

Hydrofoils work much like airfoils in air. The shape of the foil creates lift, raising the attached vehicle out of the water. This allows the creation of a craft that can travel more quickly because the majority of its body is not subject drag from the water. The key is to design the craft such that the hydrofoils remain at the right angle and depth to keep the craft lifted out of the water while remaining stable.

The hydrofoil bike is created out of a combination of plywood, foam, and 3D printed components. It uses a powerful brushless motor for propulsion, and that’s about it. Sadly, despite the simplicity, it wasn’t an instant success. As you might expect, balancing on the bike is quite difficult, particularly when trying to get it started—as the foils need some speed to actually start generating meaningful lift.

After further research into commercial hydrofoil bikes, [RCLifeOn] realized that the buoyancy of the bike made it too hard to straddle when starting out. Some of the 3D printed foils also proved more than a little fragile. It’s back to the drawing board for now—the power system is likely up to snuff, but the dynamics of the platform need work. It’s perhaps no surprise; we’ve covered the challenges of hydrofoil stability before. If you want to go fast on water, you could go the easier route and just build an electric surfboard. Video after the break.

Continue reading “Hydrofoil Bikes Are Harder To Build Than You Think”

Styrofoam watercraft, PCB hydrofoil

A PCB Can Be A Hydrofoil, If It Really Wants To

You know those old cliche that the younger generations have begun to cynically despise: “follow your dreams!” “You can be anything you put your mind to!” — well, perhaps they are true on occasion. For instance when [rctestflight] had PCBs that dreamed of becoming a hydrofoil, he found a way to make that dream come true.

It’s kind of obvious in retrospect: printed circuit boards are made of FR4, which is a form of fiberglass, and you know what else is commonly made of fiberglass? Boats. So yes, the material is suited for this task. The fact that solder joints hold up to use in a little remote-control hydrofoil is less obvious, but good to know. It certainly makes for easier assembly for those of us who have developed an allergy to epoxy.

Ease of assembly wasn’t really the point here: the point was that by making the “mast” of the hydrofoil out of PCB– that’s the part that holds the underwater wing– [rctestflight] figured he could (shock!) print a circuit onto it. Specifically, a liquid-level sensor, and because microcontrollers are so cheap these days he went the “total overkill” route of embedding an ESP32 on each mast. He started with a resistive sensor, but since those self-corrode too quickly, the team switched to a capacitive sensor that doesn’t need to form a galvanic cell in salt water. Come to think of it, that might still be a problem with the solder joint between the PCBs. Good thing nobody will be riding this one.

Having such a sensor and brain close-coupled allows for a faster control loop than the sonar [rctestflight] had previously been using to control his hydrofoil’s altitude.. Pivoting each mast with its own servo made for a smooth flight over the water— well, once they got the PID tuning set, anyway. Check it out in the video embedded below.

We’ve seen PCB used for enclosures before, and even the chassis of a rover, but using it for a hydrofoil is a new hack. Continue reading “A PCB Can Be A Hydrofoil, If It Really Wants To”

Saving A Rental Ebike From The Landfill

One of the hardest things about owning a classic car is finding replacement parts. Especially if the car is particularly old or rare, or if the parent company is now out of business, sometimes this can be literally impossible and a new part will have to be manufactured from scratch. The same is true of bicycles as well, and there are plenty of defunct bicycle manufacturers to choose from. [Berm Peak] found a couple old rental ebikes from a company that’s not in business anymore and set about trying to get them working again. (Video, embedded below.)

Of course, unlike many classic cars, ebikes are encumbered by proprietary electronics and software that are much harder to replace than most physical components. As a result, these bikes get most of their electronics pulled out and directly replaced. This bike also had a seized motor, so [Berm Peak] replaced it with another hub motor he had in his shop. Some of the other highlights in the build include a custom 3D-printed latching mechanism for the battery’s attachment point at the frame, a 3D printed bezel for the new display and control unit, and the reuse of some of the other fun parts of the bike like the front basket and integrated headlight.

There are a few reasons for putting so much work into a bike like this. For this specific bike at least, the underlying components are worth saving; the sturdy metal frame and belt drivetrain are robust and won’t need much maintenance in the long term. It also only cost around $500 in parts to build a bike that would take around $2,000 to purchase new, so there’s some economic incentive as well. And in general it’s more fun and better for the world to fix things like this up and get them running again rather than buying something new off the shelf. And while proprietary electronics like those found on this bike are ubiquitous in the ebike world, they’re not all completely closed-source.

Continue reading “Saving A Rental Ebike From The Landfill”

Handling Human Waste In The Sky

Have you ever wondered what goes into making it possible to use the restroom at 30,000 feet (10,000 m)? [Jason Torchinsky] at the Autopian recently gave us an interesting look at the history of the loftiest of loos.

The first airline toilets were little more than buckets behind a curtain, but eventually the joys of indoor plumbing took to the skies. Several interim solutions like relief tubes that sent waste out into the wild blue yonder or simple chemical toilets that held waste like a flying porta-potty predated actual flush toilets, however. Then, in the 1980s, commercial aircraft started getting vacuum-driven toilets that reduce the amount of water needed, and thus the weight of the system.

These vacuum-assisted aircraft toilets have PTFE-lined bowls that are rinsed with blue cleaning fluid that helps everything flow down the drain when you flush. The waste and fluid goes into a central waste tank that is emptied into a “honey truck” while at the airport. While “blue ice” falling from the sky happens on occasion, it is rare that the waste tanks leak and drop frozen excrement from the sky, which is a lot better than when the lavatory was a funnel and tube.

The longest ever flight used a much simpler toilet, and given the aerospace industry’s love of 3D printing, maybe a 3D printed toilet is what’s coming to an airplane lavatory near you?

A baby blue hatchback with red accents drives down a road with blurry trees and a blue sky in the background.

Hyundai Paywalls Brake Pad Changes

Changing the pads on your car’s brakes is a pretty straightforward and inexpensive process on most vehicles. However, many modern vehicles having electronic parking brakes giving manufacturers a new avenue to paywall simple DIY repairs.

Most EVs will rarely, if ever, need to replace their mechanical brake pads as in most driving situations the car will be predominantly relying on regenerative braking to slow down. A hot hatch like the Ioniq 5N, however, might go through brakes a lot faster if it spends a lot of time at the track, which is what happened with Reddit user [SoultronicPear].

Much to their chagrin, despite buying the required $60/wk subscription to the National Automotive Service Task Force (NASTF) and the $2,000 interface tool, [SoultronicPear]’s account was suspended because it was not intended for use for anyone but “service professionals.” Not exactly a Right-to-Repair friendly move on Hyundai’s part. After trying a number of different third party tools, they finally found a Harbor Freight T7 bidirectional scan tool was able to issue the parking brake retract command to perform the pad swap, albeit not without throwing some error codes in the process.

Electrification of vehicles should simplify repairs, but manufacturers are using it to do the opposite. Perhaps they should read our Minimal Motoring Manifesto? There is a glimmer of hope in the promises of Slate and Telo, but we’ll have to see if they make it to production first.

What Do You Call An Ekranoplan With An Outboard Motor?

If there’s one thing [rctestflight] likes, it’s… probably radio controlled test flights. If there are two things [rctestflights] likes, the second one is probably ground-effect vehicles, AKA Ekranoplans. Tired of having them flip over and crash, he’s trying an an innovative solution: stick a planing hull on it.

Ekranoplans have a stability problem because the center-of-pressure isn’t static: as the wing gets closer to the ground, the high pressure cushion of air that creates the ground effect tends to put more lift rearwards. The net effect of that is to torque the vehicle nose-down, which is kind of a self-limiting problem at a fraction of a wingspan’s altitude. The opposite problem is more concerning: the higher the ekranoplan gets, the more it wants to nose up, and there’s nothing to stop it. That leads to the vehicle flipping over. Continue reading “What Do You Call An Ekranoplan With An Outboard Motor?”

BART Display

Real-Time BART In A Box Smaller Than Your Coffee Mug

Ever get to the train station on time, find your platform, and then stare at the board showing your train is 20 minutes late? Bay Area Rapid Transit (BART) may run like clockwork most days, but a heads-up before you leave the house is always nice. That’s exactly what [filbot] built: a real-time arrival display that looks like it was stolen from the platform itself.

The mini replica nails the official vibe — distinctive red text glowing inside a sheet-metal-style enclosure. The case is 3D printed, painted, and dressed up with tiny stickers to match the real deal. For that signature red glow, [filbot] chose a 20×4 character OLED. Since the display wants 5 V logic, a tiny level-shifter sits alongside an ESP32-C6 that runs the show. A lightweight middleware API [filbot] wrote simplifies grabbing just the data he needs from the official BART API and pushes it to the little screen.

We love how much effort went into shrinking a full-size transit sign into a desk-friendly package that only shows the info you actually care about. If you’re looking for more of an overview, we’re quite fond of PCB metro maps as well.