2024 Home Sweet Home Automation: [HEX]POD – Climate Tracker And Digital Nose

[eBender] was travelling India with friends, when one got sick. Unable to find a thermometer anywhere during COVID, they finally ended up in a hospital. After being evacuated back home, [eBender] hatched an idea to create a portable gadget featuring a few travel essentials: the ability to measure body temperature and heart rate, a power bank and an illumination source. The scope evolved quite a lot, with the concept being to create a learning platform for environmental multi-sensor fusion. The current cut-down development kit hosts just the air quality measurement components, but expansion from this base shouldn’t be too hard.

ML for Hackers: Fiddle with that Tensor Flow

This project’s execution is excellent, with a hexagon-shaped enclosure and PCBs stacked within. As everyone knows, hexagons are the bestagons. The platform currently hosts SCD41 and SGP41 sensors for air quality, a BME688 for gas detection, LTR-308 for ambient light and motion, and many temperature sensors.

On top sits a 1.69-inch IPS LCD, with an OLED display on the side for always-on visualization. The user interface is completed with a joystick and a couple of buttons. An internal blower fan is ducted around the sensor array to pull not-so-fresh air from outside for evaluation. Control is courtesy of an ESP32 module, with the gory details buried deep in the extensive project logs, which show sensors and other parts being swapped in and out.

On the software side, some preliminary work is being done on training TensorFlow to learn the sensor fusion inputs. This is no simple task. Finally, we would have a complete package if [eBender] could source a hexagonal LCD to showcase that hexagon-orientated GUI. However, we doubt such a thing exists, which is a shame.

There are many air quality sensors on the market now, so we see a few hacks based on them, like this simple AQ sensor hub. Let’s not forget the importance of environmental CO2 detection; here’s something to get you started.

Retro Hackintosh Made From Retro Parts

Apple as a company, has staked most of its future around being a “walled garden” where it controls everything from the hardware up through the user experience. In some ways this is good for users; the hardware is generally high quality and vetted by the company creating the software, making for a very uniform experience. This won’t stop some people from trying to get Apple’s operating systems and other software running on unapproved hardware though. These “Hackintosh” computers were much more common in the Intel era but this replica goes even further back to the Macintosh era.

Originally [Kevin] had ordered an authentic Macintosh with the intent of getting it working again, but a broken floppy disk drive and lack of replacement parts turned this project into a different beast. He used the Mac instead as a model for a new 3D-printed case, spending a ton of time sanding, filling, and finishing it to get it to look nearly indistinguishable from the original. The hardware going in this replica is an old Linux-based thin client machine running the Mini vMac operating system, with a modified floppy drive the computer uses to boot. A hidden SD card slot helps interface with modern computers. The display is a modern LCD, though a sheet of acrylic glued to the front panel replicates a bit of the CRT curve.

Click through to read on!

Continue reading “Retro Hackintosh Made From Retro Parts”

A portable digital radio transceiver in a 3d printed case

RNODE: A Portable Unrestricted Digital Radio

RNode is an open source, unrestricted digital radio transceiver based on — but not limited to — the Reticulum cryptographic networking stack. It is another interesting project in what we might call the “Federated application” space in that it is intended to be used with no central controlling body. It can be used in a LAN or WAN context with the Reticulum network when operating in network adaptor mode, but it also has other use cases.

Essentially, RNode is a software project running on a LilyGO LoRa32 board wrapped up in a snazzy-looking 3D-printed case. Just make sure to grab a version of the board with an u.FL connector in place or somewhere to solder one. If it comes with an SMA connector, you will want to remove that. The device can be standalone, perhaps attached to a mobile device via Wi-Fi, but it needs to be hooked up to a laptop for the really interesting applications. When set to TNC mode, it can act as an APRS gateway, which allows you to access packet radio BBSs and all that fun stuff.

Continue reading “RNODE: A Portable Unrestricted Digital Radio”

TOPS, The DIY Robot Dog, Has Great Moves

We love [Aaed Musa]’s TOPS (Traverser of Planar Surfaces) which is a robot dog with custom-made actuators. The DIY is very strong with this project, and the 3D-printed parts alone took a whopping three weeks to print!

There’s additional detail on the electronics and design of TOPS in the build log of the project’s Hackaday.io page, so check it out because there are all sorts of nice design details, like the feet being cast with a silicone outer layer for better traction. We’ve previously covered [Aaed]’s DIY robotic actuator design which we’re delighted to see is put to excellent use in the finished robot.

Of course, a robot’s hardware and physical design is only part of the battle. In fact, [Aaed] says the software side of things was probably the biggest overall challenge. It takes a lot of work to make walking happen, and the process has in fact been a huge learning experience. [Aaed] already has plenty of ideas for a potential TOPS V2.

[Aaed]’s website has video tours of all stages of design and construction of TOPS, and there’s a GitHub repository for all the design details. To see it all in action, check out the short video rounding up the finished robot, embedded here just under the page break.

Continue reading “TOPS, The DIY Robot Dog, Has Great Moves”

A vanadium based flow battery made with 3D printed parts

A Vanadium Redox Flow Battery You Can Build

Vanadium flow batteries are an interesting project, with the materials easily obtainable by the DIY hacker. To that effect [Cayrex2] over on YouTube presents their take on a small, self-contained flow battery created with off the shelf parts and a few 3D prints. The video (embedded below) is part 5 of the series, detailing the final construction, charging and discharging processes. The first four parts of the series are part 1, part 2, part 3, and part 4.

The concept of a flow battery is this: rather than storing energy as a chemical change on the electrodes of a cell or in some localised chemical change in an electrolyte layer, flow batteries store energy due to the chemical changediagram of a vanadium flow battery of a pair of electrolytes. These are held externally to the cell and connected with a pair of pumps. The capacity of a flow battery depends not upon the electrodes but instead the volume and concentration of the electrolyte, which means, for stationary installations, to increase storage, you need a bigger pair of tanks. There are even 4 MWh containerised flow batteries installed in various locations where the storage of renewable-derived energy needs a buffer to smooth out the power flow. The neat thing about vanadium flow batteries is centred around the versatility of vanadium itself. It can exist in four stable oxidation states so that a flow battery can utilise it for both sides of the reaction cell.

Continue reading “A Vanadium Redox Flow Battery You Can Build”

Micro Jeep Model Kit Is Both Business Card And Portfolio

When finding work in product design and prototyping, two things are important to have at hand: a business card, and a sample of one’s work. If one can combine those, even better. Make it unique and eye-catching, and you’re really onto something. That seems to  have been the idea behind [agepbiz]’s 1:64 scale micro Jeep model kit that serves as an  “overcomplicated” business card.

Complete with box and labels in a shrink-wrapped package.

At its heart, the kit is a little print-in-place model kit that looks a lot like larger injection-molded model kits. Completing it is a custom-made box with custom labels, and it’s even shrink-wrapped. The whole thing fits easily in the palm of a hand.

There’s a lot of different tools effectively used to make the whole thing. The model card itself is 3D printed in multiple filament colors, and the box is constructed from carefully glued cardstock. The labels are custom printed, and a craft cutter (which has multiple uses for a hobbyist) takes care of all the precise cutting. It’s an awfully slick presentation, and the contents do not disappoint.

Get a closer look in the video, embedded just below. And if you like what you see, you’re in luck because we’ve seen [agepbiz]’s work before in this mini jet fighter, complete with blister pack.

Continue reading “Micro Jeep Model Kit Is Both Business Card And Portfolio”

A red hot crucible is held with metal tongs above a white plaster mold. The mold is held in a bright pink silicone sleve atop a metal pan on a wooden workbench. Red cheese wax holds the sleeve to a metal funnel connected to a vacuum cleaner.

Lost Print Vacuum Casting In A Microwave

Hacks are rough around the edges by their nature, so we love it when we get updates from makers about how they’ve improved their process. [Denny] from Shake the Future has just provided an update on his microwave casting process.

Sticking metal in a microwave certainly seems like it would be a bad idea at first, but with the right equipment it can work quite nicely to develop a compact foundry. [Denny] walks us through the process start to finish in this video, including how to build the kilns, what materials to use, and how he made several different investment castings using the process. The video might be worth watching just for all the 3D printed tools he’s built to aid in the process — it’s a great example of useful 3D prints to accompany your fleet of little plastic boats.A hand holds a very detailed copper ring. It is inscribed with the words "Open Source Hardware" and the open gear logo associated with open source hardware. It looks kinda like a class ring.

A lot of the magic happens with a one minute on and six minutes off cycle set by a simple plug timer. This allows a more gradual ramp to burn out the PLA or resin than running the microwave at full blast which can cause some issues with the kiln, although nothing catastrophic as demonstrated. Vacuum is applied to the mold with a silicone sleeve cut from a swimming cap while pouring the molten metal into the mold to draw the metal into the cavities and reduce imperfections.

We appreciate the shout out to respirators while casting or cutting the ceramic fiber mat. Given boric acid’s effects, [PDF] you might want to use safety equipment when handling it as well or just use water as that seems like a valid option.

If you want to see where he started check out this earlier version of the microwave kiln and how he used it to make an aluminum pencil.

Continue reading “Lost Print Vacuum Casting In A Microwave”