Guide To Mastering OpenSCAD Costs Roughly The Same As OpenSCAD

April 17, 2021 by Kristina Panos 36 Comments

OpenSCAD is a fantastic free tool for 3D modeling, but it’s far less intuitive to use for non-programmers than mouse-driven programs such as Tinkercad. Powerful as it may be, the learning curve is pretty steep. OpenSCAD’s own clickable cheat sheet and manual comes in handy all the time, but those are really more of a reference than anything else. Never fear, because [Jochen Kerdels] had quite the productive lockdown and wrote a free comprehensive guide to mastering OpenSCAD.

[Jochen]’s book opens with a nice introduction to OpenSCAD and it’s user environment and quickly moves into 10 useful projects of increasing complexity that start with simple stuff like wall anchors and shelf brackets and ends with recursive trees.

There are plenty of printing tips along the way to help realize these projects with minimum frustration, and the book wraps up by covering extra functions not expressly used in the projects.

Of course, you could always support [Jochen]’s Herculean effort by buying the print edition and forcing yourself to type everything in instead of copy/pasting, or give it to someone to introduce them to all the program has to offer.

Need help mastering OpenSCAD workflow? We’ve got that. Just want to make some boxes or airfoils? We have those in stock, too.

Main and thumbnail images via [Devlin Thyne]

Portrait Of A Digital Weapon

April 15, 2021 by Anool Mahidharia 3 Comments

Over the years, artists have been creating art depicting weapons of mass destruction, war and human conflict. But the weapons of war, and the theatres of operation are changing in the 21^st century. The outcome of many future conflicts will surely depend on digital warriors, huddled over their computer screens, punching on their keyboards and maneuvering joysticks, or using devious methods to infect computers to disable or destroy infrastructure. How does an artist give physical form to an unseen, virtual digital weapon? That is the question which inspired [Mac Pierce] to create his latest Portrait of a Digital Weapon.

[Mac]’s art piece is a physical depiction of a virtual digital weapon, a nation-state cyber attack. When activated, this piece displays the full code of the Stuxnet virus, a worm that partially disabled Iran’s nuclear fuel production facility at Natanz around 2008. Continue reading “Portrait Of A Digital Weapon” →

Removable Extruder Pulls Out The Stops On Features

April 13, 2021 by Sonya Vasquez 17 Comments

For all of us fascinated with 3D printing, it’s easy to forget that 3D printer jams are an extra dimension of frustration to handle. Not to mention that our systems don’t really lend themselves well to being easily disassembled for experiments. For anyone longing for a simpler tune-up experience, you’re in luck. [MihaiDesigns] is dawning on what looks to be a cleanly designed solution to nozzle-changing, servicing, and experimenting.

The video is only 39 seconds, but this design is packed with clever editions that come together with a satisfying click. First, the active part of the extruder is detachable, popping in-and-out with a simple lever mechanism that applies preload. For consistent attachment, it’s located with a kinematic coupling on the side with a magnet that helps align it. What’s neat about this design is that it cuts down on the hassle of wire harnesses; tools are set to share the same harness via an array of spring-loaded pogo pins. Finally, a quick-change extruder might be neat on its own, but [MihaiDesigns] is teasing us with an automatic tool change feature with a handy lever arm.

This is a story told over multiple sub-60-second videos, so be sure to check out their other recent videos for more context. And for the 3D printing enthusiasts who dig a bit further into [MihaiDesigns’] video log, you’ll be pleased to find more magnetic extruder inventions that you can build yourself.

The world of tool-changing 3D printers is simply brimming with excitement these days. If you’re curious to see other machines with kinematic couplings, have a peek at E3D’s toolchanger designs, Jubilee, and [Amy’s] Doot Changer.

Continue reading “Removable Extruder Pulls Out The Stops On Features” →

Dynamic Build Platforms For 3D Printers Remove Supports And Save Material

April 10, 2021 by Bob Baddeley 31 Comments

We’re all too familiar with the 3D printing post-processing step of removing supports, and lamenting the waste of plastic on yet another dwindling reel of filament. When the material is expensive NinjaFlex or exotic bio-printers, printing support is downright painful. A group at USC has come up with a novel way of significantly reducing the amount of material that’s 3D printed by raising portions of the bed over time, and it makes us wonder why a simpler version isn’t done regularly.

In the USC version, the bed has a bunch of square flat metal pieces, with a metal tube underneath each. The length of the tube determines the eventual height of that square. Before the print is made, the bed is prepared by inserting the appropriate length tubes in the correct squares. Then, during the print, a single motor pushes a platform up, and based on the height of the pin, that portion of the bed raises appropriately, then stops at the right height.

This is a significant savings over having a matrix of linear motors or servos to control each square, at the cost of having to prepare the pins for each print.

But it has us wondering; since CURA and other slicing software have the ability to pause at height, what if the slicing software could allow for the placement of spacer blocks of a known size? The user would have a variety of reusable spacer blocks, and position them in the software, and the slicer would build the support material starting on top of the block. It could print a rectangle on the base layer to aid in proper placement of the blocks during printing, and pause at the correct heights to let the user insert the blocks. At the end of the print a lot less support material has been used.

For situations where you want to leave your print to run unattended, or if the cost of the material is low enough that it doesn’t justify the effort, then maybe this isn’t worth it. Another problem might be heating that platform, though since only support material will be printed on it, some curling won’t matter much. What do you think?

Continue reading “Dynamic Build Platforms For 3D Printers Remove Supports And Save Material” →

3D Printer As Robot: The Functograph

April 3, 2021 by Al Williams 12 Comments

A 3D printer is really a specialized form of robot. Sure, it isn’t exactly Data from Star Trek, but it isn’t too far from many industrial robots. Researchers from Meiji University made the same observation and decided to create a 3D printer that could swap a hot end for other types of robotic manipulators. They call their creation the Functgraph. (Video, embedded below.)

Some of the tasks the Functgraph can do including joining printed parts into an assembly, breaking support material, and more. The surprise twist is that — unlike traditional tool change schemes — the printer prints its own end effectors together with the print job and picks them up off the build plate.

Continue reading “3D Printer As Robot: The Functograph” →

JIT Vs. AM: Is Additive Manufacturing The Cure To Fragile Supply Chains?

April 1, 2021 by Dan Maloney 46 Comments

As fascinating and frustrating as it was to watch the recent Suez canal debacle, we did so knowing that the fallout from it and the analysis of its impact would be far more interesting. Which is why this piece on the potential of additive manufacturing to mitigate supply chain risks caught our eye.

We have to admit that a first glance at the article, by [Davide Sher], tripped our nonsense detector pretty hard. After all, the piece appeared in 3D Printing Media Network, a trade publication that has a vested interest in boosting the additive manufacturing (AM) industry. We were also pretty convinced going in that, while 3D-printing is innovative and powerful, even using industrial printers it wouldn’t be able to scale up enough for print parts in the volumes needed for modern consumer products. How long would it take for even a factory full of 3D-printers to fill a container with parts that can be injection molded in their millions in China?

But as we read on, a lot of what [Davide] says makes sense. A container full of parts that doesn’t arrive exactly when they’re needed may as well never have been made, while parts that are either made on the factory floor using AM methods, or produced locally using a contract AM provider, could be worth their weight in gold. And he aptly points out the differences between this vision of on-demand manufacturing and today’s default of just-in-time manufacturing, which is extremely dependent on supply lines that we now know can be extremely fragile.

So, color us convinced, or at least persuaded. It will certainly be a while before all the economic fallout of the Suez blockage settles, and it’ll probably longer before we actually see changes meant to address the problems it revealed. But we would be surprised if this isn’t seen as an opportunity to retool some processes that have become so optimized that a gust of wind could take them down.

Speaker Is Fully 3D Printed

March 25, 2021 by Al Williams 11 Comments

[Thomas] is always up to some kind of 3D printing project. His latest? A fully 3D printed speaker. This is possible because of designs by [Paul Ellis] that use 3D printed materials for nearly all parts of the speaker. You can see and hear the speaker in the video below.

You might expect different parts of the speaker use different filaments. There are also different techniques such as the use of single-wall printing that makes the speaker possible.

Continue reading “Speaker Is Fully 3D Printed” →