Brasilia Espresso Machine PID Upgrade Brews Prefect Cup Of Energy

July 3, 2016 by Moritz Walter 20 Comments

Coffee, making and hacking addictions are just bound to get out of control. So did [Rhys Goodwin’s] coffee maker hack. What started as a little restoration project of a second-hand coffee machine resulted in a complete upgrade to state of the art coffee brewing technology.

The Brasilia Lady comes with a 300 ml brass boiler, a pump and four buttons for power, coffee, hot water and steam. A 3-way AC solenoid valve, wired directly to the buttons, selects one of the three functions, while a temperamental bimetal switch keeps the boiler roughly between almost there and way too hot.

To reduce the temperature swing, [Rhys] decided to add a PID control loop, and on the way, an OLED display, too. He designed a little shield for the Arduino Nano, that interfaces with the present hardware through solid state relays. Two thermocouples measure the temperature of the boiler and group head while a thermal cut-off fuse protects the machine from overheating in case of a malfunction.

Also, the Lady’s makeup received a complete overhaul, starting with a fresh powder coating. A sealed enclosure along with a polished top panel for the OLED display were machined from aluminum. [Rhys] also added an external water tank that is connected to the machine through shiny, custom lathed tube fittings. Before the water enters the boiler, it passes through a custom preheater, to avoid cold water from entering the boiler directly. Not only does the result look fantastic, it also offers a lot more control over the temperature and the amount of water extracted, resulting in a perfect brew every time. Enjoy [Rhys’s] video where he explains his build:

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Now You’re Printing With Water

May 12, 2016 by Kristina Panos 18 Comments

How do you earn a place in a flower festival with a handful of Arduinos and a 3D printer? By building a water curtain that draws flowers. That’s exactly what Tecnoateneu Vilablareix, a hacking community in Spain did. They built this project specifically for Temps de Flors, a popular annual gathering in Girona, Spain. More than just a flower festival, the event opens gardens and courtyards of culturally importance to the general public that are closed the rest of the year.

The water curtain uses four Arduino Nanos to control the valves, which work in pairs to draw flowers, words, and patterns. A Mega provides a wifi connection to receive commands. Over 16 continuous days worth of print time went into the 128 valves and 64 nozzles that make up the water curtain. It took the group around 24 iterations to get the valve design just right—they have to be able to shut off quickly.

There’s an eight-video playlist after the break and a special video that shows how much we love pandering. Most of the ones in the playlist are quite short and demonstrate the final version of the water curtain. Others show the valve testing. The last is a time-lapse of the group setting it up at the festival. If you’re in the area, the festival runs until May 15th.

Now that you’re in the mood for computer-controlled water shows, here is a fountain controlled with a RaspPi.

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Car Idle Alarm Helps You Stop Wasting Gas While Tweeting

March 29, 2016 by Dan Maloney 79 Comments

[TVMiller] has a bone to pick with you if you let your car idle while you chat or text on your phone. He doesn’t like it, and he wants to break you of this wasteful habit – thus the idle-deterrence system he built that he seems to want on every car dashboard.

In the video below, the target of his efforts is clear – those who start the car then spend time updating Twitter or Instagram. His alarm is just an Arduino Nano that starts a timer when the car is started. Color-coded LEDs mark the time, and when the light goes red, an annoying beep starts to remind you to get on with the business of driving. The device also includes an accelerometer that resets the timer when the vehicle is in motion; the two-minute timeout should keep even the longest stop light from triggering the alarm.

[TVMiller] plans an amped-up version of the device built around an MKR1000 that will dump idle to moving ratios and other stats to the cloud. That’s a little too Big Brother for our tastes, but we can see his point about how wasteful just a few minutes of idling can be when spread over a huge population of vehicles. This hack might make a nice personal reminder to correct wasteful behavior. It could even be rolled into something that reads the acceleration and throttle position directly from the OBD port, like this Internet of Cars hack we featured a while back.

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Arduino Nano Runs Battery Spot Welder

March 22, 2016 by Dan Maloney 23 Comments

Soldering might look like a tempting and cheap alternative when building or repairing a battery pack, but the heat of the iron could damage the cell, and the resulting connection won’t be as good as a weld. Fortunately, though, a decent spot welder isn’t that tough to build, as [KaeptnBalu] shows us with his Arduino-controlled battery spot welder.

When it comes to delivering the high currents necessary for spot welding, the Arduino Nano is not necessarily the first thing that comes to mind. But the need for a precisely controlled welding pulse makes the microcontroller a natural for this build, as long as the current handling is outsourced. In [KaeptnBalu]’s build, he lets an array of beefy MOSFETs on a separate PCB handle the welding current. The high-current wiring is particularly interesting – heavy gauge stranded wire is split in half, formed into a U, tinned, and each leg gets soldered to the MOSFET board. Welding tips are simply solid copper wire, and the whole thing is powered by a car battery, or maybe two if the job needs extra amps. The video below shows the high-quality welds the rig can produce.

Spot welders are a favorite on Hackaday, and we’ve seen both simple and complicated builds. This build hits the sweet spot of complexity and functionality, and having one on hand would open up a lot of battery-hacking possibilities.

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Magic 8 Of Hearts Plies Your True Love With Cheesy Sayings

February 14, 2016 by Dan Maloney 3 Comments

Just in time for Valentine’s Day, here’s a project out of the LVL1 hackerspace in Louisville that should warm the heart of that special someone in your life. Behold the Magic 8 of Hearts.

The metaphors are somewhat mixed here, what with the heart-shaped box, the mysterious black window of a Magic 8-ball, and the cheesy once-a-year sayings like those printed on Sweethearts candies. [JAC_101] began surgery by punching a hole in the plastic heart for an OLED display. The white on black display evokes the Magic 8-Ball look, although adding a blue filter would have nailed it. A 3-axis accelerometer detects shaking motion and an Arduino Nano selects a message to display. Some white LEDs light up the enclosure and add a little pizzazz. As a bonus, the whole thing is inductively charged – no extra holes needed in this heart.

If your true love would appreciate something a little flashier, try this animated LED Valentine heart. And if you’re successful in your romantic endeavors, you might just find yourself building these ultra-geeky wedding invitations.

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Light Duty Timekeeping: Arduino Berlin Clock

December 1, 2015 by Kristina Panos 13 Comments

Just when we thought we’d seen all the ways there are to tell time, along comes [mr_fid]’s Berlin clock build. It’s based on an actual clock commissioned by the Senate of Berlin in the mid-1970s and erected on the famous Kurfürstendamm avenue in 1975. Twenty years later it was decommissioned and moved to stand outside the historic Europa-center.

This clock tells the time using set theory and 24-hour time. From the top down: the blinking yellow circle of light at the top indicates the passing seconds; on for even seconds and off for odd. The two rows of red blocks are the hours—each block in the top row stands for five hours, and each block below that indicates a single hour. At 11:00, there will be two top blocks and one bottom block illuminated, for instance.

The bottom two rows show the minutes using the same system. Red segments indicate 15, 30, and 45 minutes past the hour, making it unnecessary to count more than a few of the 5-minute top segments. As with the hours, the bottom row indicates one minute per light.

Got that? Here’s a quiz. What time is it? Looking at the picture above, the top row has three segments lit. Five hours times three is 15:00, or 3:00PM. The next row adds two hours, so we’re at 5:00PM. All of the five-minute segments are lit, which adds 55 minutes. So the picture was taken at 5:55PM on some even-numbered second.

The original Berlin clock suffered from the short lives of incandescent bulbs. Depending on which bulb went out, the clock could be ‘off’ by as little as one minute or as much as five hours. [mr_fid] stayed true to the original in this beautiful build and used two lights for each hour segment. This replica uses LEDs driven by an Arduino Nano and a real-time clock. Since the RTC gives hours from 0-23 and minutes and seconds from 0-59, a couple of shift registers and some modulo calculations are necessary to convert to set theory time.

[mr_fid] built the enclosure out of plywood and white oak from designs made in QCAD. The rounded corners are made from oak, and the seconds ring is built from 3/8″ plywood strips bent around a spray can. A brief tour of the clock is waiting for you after the break. Time’s a-wastin’!

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The Robot Light Switch

November 6, 2015 by James Hobson 24 Comments

Automating your home is an awesome endeavor — but playing with mains AC can be risky business if you don’t know what you’re doing. So why not play it safe and make use of your light switch?

Admittedly, it wasn’t because [Tyler Bletsch] didn’t want to mess around with AC directly, but rather out of necessity. You see, he just moved into a new office and his “smart” air conditioner… doesn’t turn itself off at night.

There’s a remote control to set the target temperature, but the unit isn’t smart enough to turn off at night. Instead, there’s a physical wall switch so you can turn it off with your actual physical hands, like a barbarian.

Refusing to be a barbarian (and to stay at work late), he decided to simplify the problem by building a servo driven light switch plate. It’s not the prettiest — but it does the trick. Continue reading “The Robot Light Switch” →