Tales From The Global Chip Shortage: Smoothieboard

July 17, 2021 by Stephen Ogier 27 Comments

The semiconductor shortage sparked by the pandemic is showing no signs of slowing down. Although auto manufacturers were some of the first affected, the shortage has now spread and is impacting all sorts of projects, including the Smoothieboard open-source CNC controllers.

[Chris Cecil] walks through the production woes they’ve had over the last few months. It began this spring with a batch of the V1.1 boards. The prices of some of their chips started jumping, and then they were informed that the microcontroller that serves as the brains of the Smoothieboard was only available for five times the old price. In the end, they placed a smaller order, and V1.1 Smoothieboards will likely be scarce until the microcontroller’s price returns to normal.

Getting V2 of the boards into production has been even more difficult. Just weeks before the final prototype, it was discovered that the LPC4330 microcontroller the V2 was built around was also sold out worldwide. With the shortage in mind, a hole was left in the layout of the final version of V2 so that they could finish the design around whatever microcontroller they were able to get. In the end, they were able to lock down a supply of STM32H745 controllers, which are actually substantially more capable than the original device.

If you’re interested in the origins of the chip shortage, this article from January is a good place to start. This isn’t the first time parts shortages have wreaked havoc on the world of electronics—does anyone remember the global resistor shortage of ’18?

Hackaday Links: July 11, 2021

July 11, 2021 by Dan Maloney 5 Comments

Well, at least the acronym will stay the same. It looks like black is the new blue for Windows 11, as the BSOD screen gets its first makeover in years. It’s an admittedly minor change, since the on-screen text is virtually identical to the BSOD from recent versions of Windows 10, and the new death-knell even sports the same frowny-face emoji and QR code. Really, the white-on-black color scheme is the only major difference we can see — even the acronym will stay the same. It’s not really that newsworthy, we suppose, although it does make us miss the extremely busy BSODs from back in the Windows NT days.

As the semiconductor shortage continues, manufacturers are getting desperate to procure the parts they need to make their products. And if there’s one thing as certain as death and taxes, it’s that desperation provides opportunity to criminals. A thread over on EEVBlog details an encounter one company had with an alleged scammer, who sent an unsolicited offer to them for a large number of ordinarily hard-to-find microprocessors at a good price. Wisely, the company explored the offer in some depth and found that “Brian” (the representative who contacted them) is actually named Nick Martin and, according to an article on the Electronic Resellers Association International (ERAI) website, is apparently associated with a number of fraudulent operations. Their list of allegedly fraudulent deals made by Mr. Martin stretches back to 2018 and totals over $300,000 of ill-gotten gain.

Last year, friend-of-Hackaday and laser artist Seb Lee-Delisle spent a lot of time and effort getting together an amazing interactive laser light show for the night skies of cities in the UK. Laser Light City, with powerful lasers mounted on the tops of tall buildings, was a smashing success that brought a little cheer into what was an otherwise dreadful time. But we have to admit that the videos and other materials covering Laser Light City left us wanting more — something like that, with a far-flung installation on rooftops and the ability for audience members to control it all from their phone, really needs a deeper “how it works” treatment. Thankfully, Seb has released a video that dives into the nuts and bolts of the show, including a look at ludicrously powerful lasers with beams that can still be seen in broad daylight.

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Ask Hackaday: How Is The Chip Shortage Affecting You?

May 24, 2021 by Jenny List 133 Comments

Some friends of mine are designing a new board around the STM32F103 microcontroller, the commodity ARM chip that you’ll find in numerous projects and on plenty of development boards. When the time came to order the parts for the prototype, they were surprised to find that the usual stockholders don’t have any of these chips in stock, and more surprisingly, even the Chinese pin-compatible clones couldn’t be found. The astute among you may by now have guessed that the culprit behind such a commodity part’s curious lack of availability lies in the global semiconductor shortage.

A perfect storm of political unintended consequences, climate-related crises throttling Taiwanese chip foundries and shutting down those in the USA, and faulty pandemic recovery planning, has left the chipmakers unable to keep up with the demand from industries on the rebound from their COVID-induced slump. Particularly mentioned in this context is the automotive industry, which has seen plants closing for lack of chips and even models ditching digital dashboards for their analogue predecessors.

Chips on order everywhere on the Mouser website.

The fall-out from all this drama in the world’s car factories has filtered down through all levels that depend upon semiconductors; as the carmakers bag every scrap of chip fab capacity that they can, so in turn have other chip customers scrambled to keep their own supply lines in place. A quick scan for microcontrollers through distributors like Mouser or Digi-Key finds pages and pages of lines on back-order or out of stock, with those lines still available being largely either for niche applications, unusual package options, or from extremely outdated product lines. The chances of scoring your chosen chip seem remote and most designers would probably baulk at trying to redesign around an ancient 8-bit part from the 1990s, so what’s to be done?

Such things typically involve commercially sensitive information so we understand not all readers will be able to respond, but we’d like to ask the question: how has the semiconductor shortage affected you? We’ve heard tales of unusual choices being made to ship a product with any microcontroller that works, of hugely overpowered chips replacing commodity devices, and even of specialist systems-on-chip being drafted in to fill the gap. In a few years maybe we’ll feature a teardown whose author wonders why a Bluetooth SoC is present without using the radio functions and with a 50R resistor replacing the antenna, and we’ll recognise it as a desperate measure from an engineer caught up in 2021’s chip shortage.

So tell us your tales from the coalface in the comments below. Are you that desperate engineer scouring the distributors’ stock lists for any microcontroller you can find, or has your chosen device remained in production? Whatever your experience we’d like to know what the real state of the semiconductor market is, so over to you!

Hackaday Links: April 25, 2021

April 25, 2021 by Dan Maloney 14 Comments

There’s much news from the Jezero Crater on Mars this week, and all of it was good. Not only did the Ingenuity helicopter make history by making the first powered, controlled flight of an aircraft on another planet, it made a second longer, more complex flight just a couple of days later. This time, the autonomous rotorwing craft flew to a higher altitude than the maiden flight, hovered for a bit longer, and made a lateral move before landing safely again on the surface. Three more flights of increasing complexity (and risk) are scheduled over the next two weeks, with the next set to happen early Sunday morning. I have to admit that even though the Ingenuity tech demonstration seemed a little like a publicity stunt when I first heard about it, especially when compared to the Perseverance’s main mission of searching for evidence of life on Mars, the Ingenuity team’s successes have made a believer out of me.

Speaking of technology demonstrations, NASA fired up the MOXIE experiment aboard Perseverance for the first time. Intended to explore the possibility of producing oxygen from the thin carbon dioxide-rich Martian atmosphere, the Mars Oxygen In-Situ Resource Utilization Experiment made about 5.4 grams of oxygen total at a rate of about 6 grams an hour. We detailed the technology MOXIE uses, called solid-oxide electrolysis, which depends on a scandium-stabilized zirconium oxide ceramic electrolyte to strip the oxygen from superheated carbon dioxide using an electric current. Should the technology prove itself over the planned total of ten MOXIE runs over the next few months, a scaled up version of the device could someday land on Mars and produce the estimated 55 metric tons of oxygen needed to fuel a return trip from a crewed mission.

By now we’ve all heard about the global semiconductor shortage, or perhaps felt the pinch ourselves while trying to procure parts for a build. It’s easy to count the crunch as yet another follow-on from the COVID-19 shutdowns and the logistics woes the pandemic begat, so one might have hope that with lockdowns easing up around the world, the shortage will soon be over as manufacturers ramp up production. But not so fast — it looks like the machines needed to make the chips are the latest victims of the shortage. According to Nikkei Asia, wire bonding machines, wafer dicers, and laser drilling machines are all in short supply, with orders for new machines booked out for a year. Like toilet paper this time last year, chip makers are hoarding machines, ordering 50 or 100 of them at a time, in the hopes of having enough to meet production goals. And when machines are available, travel restrictions are making it difficult to get on-site installation and support from factory reps. The bottom line — this isn’t over yet, not by a long shot.

We all know the Stack Overflow memes, and few of us who are being honest haven’t squirmed a bit when thinking about just how screwed we’d be without being able to copy a bit of code to get us past that rough part in a project. But just how often do people copy code from Stack Overflow? Quite a lot, actually, if SO’s analysis of the use of copy commands on their pages is to be believed. For two weeks, SO monitored the number of times the Ctrl-C (or Command-C, if that’s your jam) key combination was pressed. They toted up over 40 million copies, most often from the answers to questions and almost always from the code blocks within them. We suppose none of this is exactly unexpected — memes are memes for a reason, after all — but what we found surprising is that one in four visitors to Stack Overflow copied something within five minutes of loading a page. Being charitable, we’d say the speed with which coders accept someone else’s work is an indication that maybe they were almost at an answer themselves and just needed a little reminder. On the other hand, it could be a sign of separation driving them to get something working.

And finally, while we know we’ve recommended videos from Grady at Practical Engineering recently, we couldn’t help but plug another of his videos as a must-watch. This time, Grady tackles the Suez Canal blockage, and he presents it in the same dispassionate, informed way that he previously handled the engineering roots of the Texas blackouts. If you think the Ever Given grounding was just a case of poor seamanship, think again — Grady makes a compelling case for possible hydrodynamic causes of the incident, including “squatting” and the bank effect. He also speculates on the geotechnical forces that held the ship fast, in the process of which he helpfully introduces the concept of dilatancy and how it explains the way your feet seem to “dry out” a zone around them as you walk across the beach.

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Hackaday Links: March 28, 2021

March 28, 2021 by Dan Maloney 17 Comments

If you thought the global shortage of computer chips couldn’t get any worse, apparently you weren’t counting on 2021 looking back at 2020 and saying, “Hold my beer.” As if an impacted world waterway and fab fires weren’t enough to squeeze supply chains, now we learn that water restrictions could potentially impact chip production in Taiwan. The subtropical island usually counts on three or four typhoons a year to replenish its reservoirs, but 2020 saw no major typhoons in the region. This has plunged Taiwan into its worst drought since the mid-1960s, with water-use restrictions being enacted. These include a 15% reduction of supply to industrial users as well as shutting off the water entirely to non-industrial users for up to two days a week. So far, the restrictions haven’t directly impacted chip and display manufacturers, mostly because their fabs are located outside the drought zone. But for an industry where a single fab can use millions of gallons of water a day, it’s clearly time to start considering what happens if the drought worsens.

Speaking of the confluence of climate and technology, everyone problem remembers the disastrous Texas cold snap from last month, especially those who had to endure the wrath of the unusually brutal conditions in person. One such victim of the storm is Grady, everyone’s favorite YouTube civil engineer, who recently released a very good post-mortem on the engineering causes for the massive blackouts experienced after the cold snap. In the immediate aftermath of the event, we found it difficult to get anything approaching in-depth coverage on its engineering aspects — our coverage excepted, naturally — as so much of what we found was laden with political baggage. Grady does a commendable job of sticking to the facts as he goes over the engineering roots of the disaster and unpacks all the complexity of the infrastructure failures we witnessed. We really enjoyed his insights, and we wish him and all our friends in Texas the best of luck as they recover.

If you’re into the demoscene, chances are pretty good that you already know about the upcoming Revision 2021, the year’s big demoscene party. Like last year’s Revision, this will be a virtual gathering, but it seems like we’re all getting pretty used to that by now. The event is next weekend, so if you’ve got a cool demo, head over and register. Virtual or not, the bar was set pretty high last year, so there should be some interesting demos that come out of this year’s party.

Many of us suffer from the “good enough, move on” mode of project management, leaving our benches littered with breadboarded circuits that got far enough along to ~~bore the hell out of us~~ make a minimally useful contribution to the overall build. That’s why we love it when we get the chance to follow up on a build that has broken from that mode and progressed past the point where it originally caught our attention. A great example is Frank Olsen’s all-wood ribbon microphone. Of course, with magnets and an aluminum foil ribbon element needed, it wasn’t 100% wood, but it still was an interesting build when we first spied it, if a bit incomplete looking. Frank has fixed that in grand style by continuing the wood-construction theme that completes this all-wood replica of the iconic RCA Model 44 microphone. It looks fabulous and sounds fantastic; we can’t help but wonder how many times Frank glued his fingers together with all that CA adhesive, though.

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