Machining Custom Robot Parts

December 18, 2008 by Jason Rollette 14 Comments

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Robot Magazine has a great article about how to machine custom robot parts. In this article [Matt Bauer] shows the basics of making custom robot parts and skeletal brackets for his humanoid robot creations using a CNC mini-mill. He uses a custom jig overlay designed to make cutting thin sheet stock much easier and to protect his equipment. This template concept creates a platform for many other custom parts going forward. [Matt] includes the .nc g-code files as well as a “how-to” PDF in a ZIP file.

CNC Engraver Upgrades

November 21, 2008 by Eliot 3 Comments

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We’ve been following [glaciawanderer]’s CNC build for quite some time and he’s recently added a few upgrades to make for an even more interesting machine. He’s been trying out new bearing blocks, anti-backlash nuts, and z-axis plates hoping to get some improvements. In the case of the bearing blocks, he went back to the older style because of the added safety and smoother movement. The final addition he made was a dust collection system. It’s just a couple support hoops and duct tape, but it should keep dust out of the threads and rails.

CNC Pumpkin Carving

October 29, 2008 by Caleb Kraft 8 Comments

How do hardware geeks carve pumpkins? With giant home made CNC mills, that’s how. Using the open source CNC kit from Lumenlab.com, they converted a photograph into g-code, then fed it to the machine. After about 20 minutes of pumpkin drilling, they had this beautiful jack-o’-lantern. We are definitely jealous. Keep up the good work Lumenlab.

Cheap XY Table Using Hobby Servos

September 30, 2008 by Caleb Kraft 6 Comments

[CarlS] wanted to build a low cost x y table for display on teletoyland.com. He realized that to keep cost low, he could use hobby servos instead of stepper motors. Exact precision wasn’t a big issue here, so the hobby servos would be perfectly acceptable.

Though Linear hobby servos are available, he decided that the cost was prohibitive. He used normal hobby servos, but had to modify their internals to get the exact amount of travel necessary. Many people modify the hobby servos for continuous rotation, but this would cause a loss in the ability for exact positioning. Instead, he replaced the potentiometer that measures the position of the servo with a 10 turn potentiometer. This allowed him 10x the travel.

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CNC Wood Router

August 3, 2008 by Eliot 16 Comments

[GlacialWanderer] has published the first pictures from his CNC machine build. It’s a three axis gantry style machine that he intends to route and engrave wood with. He’s posted a detailed cost breakdown: $1800. He estimates spending 30 hours researching on sites like CNCzone. The build time for the mechanical side was around 50 hours. The electrical system hasn’t been hoooked up yet, so look for that in a future post. It looks like an incredible machine already, so we can’t wait to see what’s next.

Ice Carving Robot

July 15, 2008 by Will O'Brien 1 Comment

[Bruce] and [Jesse] put together an ice carving robot a while back. For the most part, it’s a CNC machine that is placed on top of the ice. In order to handle the actual ice cutting, they opted for a weed eater turned super rotary tool.

CNC Milling Gun Parts

June 3, 2008 by Will O'Brien 31 Comments

Gun issues aside, [Justin]’s been CNC milling his own gun parts for quite a while. We’ve been a fan of his work simply because of the technical challenge that this sort of milling presents. Even if you’re anti-gun, you should check out the work he’s been turning out. Pictured is one of his early projects: a 92fs Beretta frame in the process of being milled from a solid block of aluminum. Our friend the gun nut is insanely jealous of his AR45 lower project.