How-to: Build Your Own Spot Welder

June 23, 2009 by Steve Watkins 85 Comments

Spot welders are used in the fabrication of automobiles, PC cases, power supplies, microwave ovens, electrical junction boxes, Faraday cages, and various electronics. A spot welder is used because it produces a highly defined point of contact weld. The materials are welded without excessive heating, so working pieces are handled easily. The weld is also highly controlled and repeatable. In this how-to we cover the basics of a spot welder, and then show you how to build one from a microwave oven transformer.

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Repair A Malfunctioning LCD

June 20, 2009 by Nick Caiello 43 Comments

When most people encounter dead pixels on an LCD text display, they figure that the display is dead and they decide to scrap it. However when the LCD display on one of [Joe]’s cordless phones started to show dead rows and columns of pixels, [Joe] decided that he could fix it. With only a pencil eraser, a hot air gun, and a screwdriver (for disassembly), [Joe] was able to fix his phone’s screen in just under 10 minutes. His process involves heating the glue holding the LCD’s ribbon cable to the phones PCB with a hot air gun and using a pencil eraser to reattach segments of the ribbon cable to the PCB. If anyone here has a problem similar to [Joe]’s, be sure to check out his detailed how-to complete with step-by-step pictures.

USB Reader For SNES Game Carts

June 19, 2009 by Gerrit Coetzee 82 Comments

[youtube=http://www.youtube.com/watch?v=Pwq6vRM8U7k]

Reader, [Matthias_H], sent in a video about his USB adapter for SNES game carts. All you have to do is plug in the SNES game cartridge and USB cable, then a ROM file of the game shows up as an external storage device on your computer. After that, you can play the ROM with your choice of emulator. We emailed [Matthias] asking for more information, and he quickly replied with a very nice writeup about the hack that is pasted below.

Update: [Matthias] launched a site for the “snega2usb” with updates on the development of the board and a FAQ.

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Meat Thermometer Using Predictive Filtering

June 17, 2009 by Gerrit Coetzee 20 Comments

meatthermoafteradjustment

The guys over at NerdKits put together a really informative video on a meat thermometer using predictive filtering which is viewable below. The video, supplemental text, and code is available on their website. The thermometer is constructed of a LM34 temperature sensor attached to a piece of 12 gauge solid copper wire. The thermometer signal is processed on an ATmega168 microcontroller and visualized using the pygame library for python. The real gem in this project is their excellent explanation of predictive filtering, which could easily be utilized for a large number of projects.

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DIY Cardboard IPhone Dock

November 27, 2008 by Nick Caiello 13 Comments

[youtube=http://www.youtube.com/watch?v=sXCA8SM9nS4]

While the iPhone 3G included several new features that its predecessor lacked, one thing it did not include was a dock. Instead of shelling out $30 to buy Apple’s iPhone 3G dock, [Roland] and the folks at Geeky-Gadgets.com decided to design their own cardboard iPhone dock. While this doesn’t include any fancy features like dock connectors or audio line-outs, it looks like a quick and budget friendly way to give your iPhone 3G a place to charge and sync.

Flickering LED Circuit

October 30, 2008 by Nick Caiello 16 Comments

Here’s a simple project for your Halloween celebration. The other day while looking through our box of Halloween decorations, we noticed that the incandescent lamp in one of the jack-o’-lanterns was burnt out. Instead of simply replacing the outdated bulb, we decided to build a small dark detecting circuit with 2 yellow LEDs based on this Evil Mad Scientist Laboratories design. After successfully building the circuit, we took the project one step further by incorporating an Atmel ATtiny13 microcontroller. The code switches the LEDs on and off randomly for a flickering effect and is based on this instructable. Below is the schematic we created in EAGLE and a parts list.

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How-to: Networked Graffiti Wall

October 2, 2008 by Ian 22 Comments

[youtube=http://www.youtube.com/watch?v=G8KprTVbHD4]

Wondering what we did with our web server on a business card project from last week? It’s powering a giant LED graffiti wall. Animations can be user-submitted using the online designer. You can watch a live feed of user animations as well. The online interface runs on the Google App Engine for maximum scalability and resilience.

In today’s How-to we cover all the ins and outs of building your own networked graffiti wall. Continue reading “How-to: Networked Graffiti Wall” →