A vape pen, broken into parts, all laid out on a cutting mat

2022 Hackaday Prize: Disposable Vape Pens Turned Project Parts

Disposable vape pens, a sub-genre of electronic cigarettes, have been a fad for a few years now – they’re small self-contained devices with a rechargeable battery and some vape liquid inside. As the battery discharges and the liquid runs out, the entire vape pen is typically thrown out. [Dimitar] wants to change that, however, and teaches us how to reuse as much of the vape pen as possible — as yet another underappreciated source for parts we can use in our projects.

In an extensive worklog, he breaks down and documents a vape pen’s inner workings, coupled with a video we’ve placed below the break showing ways to disassemble them. In these, he shows how we can reuse the casing and the plastic parts, should any of us be interested in a project that happens to fit the e-cig form factor. Attention is paid to the sensor that triggers the evaporation — it may look like a microphone, but is actually a purpose-built pressure-sensor with a high-side switch! He tears into one of these in a separate video, showing how to reuse it as a capacitive touch controller. He also aiming to assemble a small database of related resources on GitHub, currently, hosting the files for the protection circuit he developed as part of his recommendations for safely reusing vape pen Li-ion batteries.

[Dimitar]’s journey is ongoing, and we can’t wait to see some fun uses for these components that he will certainly stumble upon on his way! For instance, here’s a hacker using an e-cig battery to power a pair of RGB LED-adorned sunglasses, replacing the AAAA battery they originally came with. We’ve seen hackers make guides on reusing each and every part of microwave ovens, printers and laptops, and we ourselves have talked about reusing ATX power supplies and computer mice.

Continue reading “2022 Hackaday Prize: Disposable Vape Pens Turned Project Parts”

That E-Cig Battery Probably Fits Into Sunglasses

This particular e-cigarette is a little bigger than a typical cigarette, with a matching battery.

E-cigarettes use electrical power to rapidly heat and vaporize a base liquid such as propylene glycol, and that power comes from a battery. These devices are functionally straightforward but it can be a messy process on the inside. Thankfully though the batteries can be salvaged once components like heating elements either gum up or burn out.

[facelesstech] decided to use the battery from an e-cig as the power source for a smart sunglasses project, which uses two RGB LED rings to put on a light show. Opening up the device it was discovered that the battery was a straightforward lithium-polymer cell, in AAAA size. If you’ve ever torn open a 9 v battery and discovered the six diminutive cylinders inside, an AAAA cell is about the same size as one of those. However, the battery from the e-cig is both rechargeable and has a nominal voltage of 3.7 volts, which can happily drive a microcontroller project. The small battery fit nicely into one arm of the glasses, and when covered with heat-shrink, was hardly noticeable. The battery charger doesn’t fit inside the glasses, but one can’t have everything.

The ability of an e-cigarette to pump out clouds of vapor has led to some interesting hacks. One such is a DIY portable fog machine, which opens all kinds of doors for costuming applications.

Ghost Rider Costume Is Smoking Hot

It’s that spooky time of year once again, with pumpkins and cobwebs as far as the eye can see. This year, [Mikeasaurus] has put together something really special – a Ghost Rider costume with some amazing effects.

The costume starts with the skull mask, which started with a model from Thingiverse. Conveniently, the model was already set up to be 3D printed in separate pieces. [Mike] further modified the design by cutting out the middle to make it wearable. The mask was printed in low resolution and then assembled. [Mike] didn’t worry too much about making things perfect early on, as the final finish involved plenty of sanding and putty to get the surface just right. To complete the spooky look, the skull got a lick of ivory paint and a distressed finish with some diluted black acrylic.

With the visual components complete, [Mike] turned his attention to the effects. Light is courtesy of a series of self-blinking LEDs, fitted inside the mask to give the eye sockets a menacing orange glow. However, the pièce de résistance is the smoke effect, courtesy of a powerful e-cigarette device and an aquarium pump. At 225W, and filled with vegetable glycerine, this combination produces thick clouds of smoke which emanate from the back of the wearer’s jacket and within the skull itself. Truly stunning.

[Mike] reports that the costume is scary enough that he has been banned from answering the door as Ghost Rider. We think it’s bound to be a hit, regardless. For another epic mask build, check out the Borderlands Psycho. Video after the break. Continue reading “Ghost Rider Costume Is Smoking Hot”

Battery Powered Fog Machine Just In Time For Halloween

[makendo] needed a portable fog machine for an upcoming project. It seemed like the kind of a thing a liberal application of money on the Internet could fix in no time. But quality fog machines are too expensive, and the cheap machines are just, well, cheap. Stuck between $800 and quickly broken crap, he decided instead to fashion his own.

Fortunately for him, a recent fad has made it so that a certain segment of the populace absolutely require dramatic clouds of scented drug fog or they get cranky. The market saw an opportunity, cost optimized, and now there are many portable fog machines just waiting to be born in the form of an e-cigarette. However, an e-cigarette needs interaction from a person’s lungs to provide an annoying cloud. So he modeled up a 3D printable case that would blow air into the intake of the e-cigarette. Instead of filling a person’s lungs with a cloud of eye drops and nicotine, it would let out a steady stream of fog.

This device does burn through emitters, because the e-cigarette was not designed for this kind of heavy duty. Even reading the Amazon comments for the $800 dollar version, this is fairly normal for these things. So now [makendo] is able to produce a nice cloud of smoke whenever he needs and it only set him back around $40 US dollars.

Flappy Bird On An… E-Cigarette?

Okay, now we’ve seen it all. Someone put the effort in to port Flappy Bird… to run on an e-cigarette. An eVic-VTC Mini to be precise. So now, between puffs, you can play one of the most frustrating games ever.

The SDK for the e-cig is available on GitHub, which was provided by a group of Redditors last year. If you’re interested in the game, and happen to have this model of e-cig, [Bank] has provided download and flashing instructions in the description of the YouTube video.

As one Reddit user points out:

“Your scientists were so preoccupied with whether or not they could, they didn’t stop to think if they should.”

To which the creator, [Balázs Bank], responded with the download links to install it yourself. Has science gone too far?

Continue reading “Flappy Bird On An… E-Cigarette?”

Hackaday Prize Entry: An E-Juice Robot

E-cigarettes are increasingly popular, with weird hipster head shops popping up in towns around the globe. While you can buy this e-juice at gas stations and just about anywhere else analog cigarettes are sold, there are inevitably people who want to mix their own propylene glycol, glycerin, water, and nicotine. For them, [conklinnick] is building The End Of An Evil Industry, an e-juice printer that automates the entire process.

This ‘e-juice printer’ is designed to mix the basic ingredients of the consumables for e-cigarettes. These ingredients are propylene glycol and/or glycerin, water, flavorings, and nicotine. [conklinnick]’s project is using different ‘stations’ and a camera slider to dispense these ingredients into a small vial. It’s effectively a barbot dispensing ingredients for silly putty instead of alcohol.

It’s a great project, and although it’s not for everybody – nor should it be for everybody – it’s a great application of homebrew tech we already have for new uses.

 

The 2015 Hackaday Prize is sponsored by:

e-cigarette

How Many Puffs Does It Take To Kill An E-Cigarette?

Most of us have probably heard the old Tootsie Pop slogan, “How many licks does it take to get to the center of a Tootsie Pop?” [E-Smoker2014] had a similar question about his e-cigarettes. These devices are sometimes advertised with the number of puffs they are good for. [E-Smoker2014] had purchased an e-cigarette on a trip to Belgium that advertised 500 puffs. After a bit of use, he started to suspect that he wasn’t getting the advertised number of puffs in before the battery would die. Rather than just accept that the world may never know for sure, he decided to test it out himself.

There aren’t many details on this build, but you can tell what’s going on from the video below. [E-Smoke2014r] built a machine to artificially puff on an e-cigarette. The e-cigarette is hooked up to what appears to be vinyl tubing. This tubing then attaches to a T-splitter. One end of the splitter is hooked up to a DIY actuator valve that can open or close the port. The other end of the splitter is hooked up to more tubing, which in turn is attached to a plastic cylinder placed in a container of water.

To simulate breathing, the computer first opens the relief valve in the splitter. It then mechanically lowers the plastic container into the bowl of water, pushing out a bunch of air in the process. The valve closes, and the computer then raises the plastic container out of the water. This action creates suction that draws air in through the e-cigarette like a normal user would do with their lungs. The computer increases the puff count and then repeats the process, expelling any vapor out of the relief valve.

The results of the test indicated that [E-Smoker] could only get 59 puffs out of this particular e-cigarette before draining the battery. Not even close to the advertised 500 puffs. Maybe he should consider building his own e-cigarette vaporizer? Continue reading “How Many Puffs Does It Take To Kill An E-Cigarette?”