Polaris Dawn, And The Prudence Of A Short Spacewalk

October 3, 2024 by Tom Nardi 40 Comments

For months before liftoff, the popular press had been hyping up the fact that the Polaris Dawn mission would include the first-ever private spacewalk. Not only would this be the first time anyone who wasn’t a professional astronaut would be opening the hatch of their spacecraft and venturing outside, but it would also be the first real-world test of SpaceX’s own extravehicular activity (EVA) suits. Whether you considered it a billionaire’s publicity stunt or an important step forward for commercial spaceflight, one thing was undeniable: when that hatch opened, it was going to be a moment for the history books.

But if you happened to have been watching the live stream of the big event earlier this month, you’d be forgiven for finding the whole thing a bit…abrupt. After years of training and hundreds of millions of dollars spent, crew members Jared Isaacman and Sarah Gillis both spent less than eight minutes outside of the Dragon capsule. Even then, you could argue that calling it a spacewalk would be a bit of a stretch.

Neither crew member ever fully exited the spacecraft, they simply stuck their upper bodies out into space while keeping their legs within the hatch at all times. When it was all said and done, the Dragon’s hatch was locked up tight less than half an hour after it was opened.

Likely, many armchair astronauts watching at home found the whole thing rather anticlimactic. But those who know a bit about the history of human spaceflight probably found themselves unable to move off of the edge of their seat until that hatch locked into place and all crew members were back in their seats.

Flying into space is already one of the most mindbogglingly dangerous activities a human could engage in, but opening the hatch and floating out into the infinite black once you’re out there is even riskier still. Thankfully the Polaris Dawn EVA appeared to go off without a hitch, but not everyone has been so lucky on their first trip outside the capsule.

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Over-molding Wires With Hot Glue And 3D Printed Molds

August 2, 2024 by Dan Maloney 48 Comments

We’ve said it before and we’ll say it again: water always finds a way in. That’s particularly problematic for things like wire splices in damp environments, something that no amount of electrical tape is going to help. Heat shrink tubing might be your friend here, but for an electrically isolated and mechanically supported repair, you may want to give over-molding with a hot glue gun a try.

The inspiration for [Print Practical]’s foray into over-molding came from a video that’s making the rounds showing a commercially available tool for protecting spliced wires in the automotive repair trade. It consists of a machined aluminum mold that the spliced wires fit into and a more-or-less stock hot glue gun, which fills the mold with melted plastic. [Print Practical] thought it just might be possible to 3D print custom molds at home and do it himself.

His first attempt didn’t go so well. As it turns out, hot glue likes to stick to things — who knew? — including the PETG mold he designed. Trying to pry apart the mold after injection was a chore, and even once he got inside it was clear the glue much preferred to stay in the mold. Round two went much better — same wire, same mold, but now with a thin layer of vegetable oil to act as a release agent. That worked like a charm, with the over-mold standing up to a saltwater bath with no signs of leaking. [Print Practical] also repaired an iPhone cable that has seen better days, providing much-needed mechanical support for a badly frayed section.

This looks like a fantastic idea to file away for the future, and one that’s worth experimenting with. Other filament types might make a mold better able to stand up to the hot glue, and materials other than the ethylene-vinyl acetate copolymer found in most hot glue sticks might be explored. TPU over-molds, anyone? Or perhaps you can use a printer as an injector rather than the glue gun.

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Using Forward- And Reverse-Osmosis To Let Astronaut EVA Suits Produce Fresh Water From Urine

July 14, 2024 by Maya Posch 34 Comments

An uncomfortable reality with the spacesuits used for extravehicular activities (EVA) – commonly referred to as spacewalks – is that the astronaut spends hours in them, during which normal bodily functions like urinating and defecating continue. The current EVA record at the ISS is currently a hair under nine hours, necessitating a new approach. A team of researchers have now pitched the idea of an in-suit water recovery system with an article by [Sofia Etlin] and colleagues as published in Frontiers in Space Technologies.

For the current Extravehicular Mobility Unit (EMU) EVA spacesuit the current solution is what is called the MAG: the Maximum Absorbency Garment, which is effectively a fancy adult diaper with sodium polyacrylate as absorbent for up to 2 L of fluids. It replaced the urine collection device (UCD) that was used until female astronauts joined the astronaut corps in the 1970s. Generally astronauts aim to not defecate until they finish their EVA, which leaves urinating and the related activity of rehydrating as the spacesuits only have 0.95 L of water that has to last the duration of the spacewalk. Continue reading “Using Forward- And Reverse-Osmosis To Let Astronaut EVA Suits Produce Fresh Water From Urine” →

Softer Side Of Robots Is Future Of Space

December 20, 2016 by Mike Szczys 7 Comments

What will next generation space suits look like? Kari Love is making the case that new space suits will exhibit the best in soft robot technology. The problem is that most people don’t really understand much about soft robots, or about space for that matter. Her talk at the Hackaday SuperConference explores the research she has been doing into future generations of space suits. Check out the video below and then join us after the break for more on this topic.

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EVA: What’s On Telly For The Visually Impaired

March 4, 2015 by Kristina Panos 7 Comments

[chewabledrapery] has certainly used his Raspberry Pi for good. His girlfriend’s grandfather is growing more visually impaired as time goes on. He likes to watch telly, but has trouble reading the on-screen information about the channel and programming. To that end, [chewabledrapery] has built an electronic voice assistant called EVA, who fetches the telly schedule from a web service and reads it aloud in her lovely voice that comes courtesy of Google Translate’s TTS function.

Under EVA’s hood is a Raspberry Pi. A USB hub powers the Pi and holds a small USB soundcard, a Wi-Fi dongle, and a USB daughterboard that the controller plugs into. The daughterboard is from a USB keyboard, which makes another appearance in the awesome controller. It’s made of a joystick and two arcade buttons that use the USB keyboard’s controller to interact with Python scripts.

[chewabledrapery]’s scripts make formatted requests to a web service called atlas, which returns JSON objects with the TV schedule and content descriptions. EVA then turns to Google Translate, speaking the formatted text through a small amplifier and salvaged PC speaker. In order to minimize the number of web calls, some of EVA’s frequent musings are stored locally. A full tour of EVA is after the break.

We love to see hacks that help people. Remember this RFID audio book reader?

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