Now This Is A Maker’s PCB Shaker

Anyone who has ever etched their own PCB knows that the waiting is the hardest part. Dissolving copper in ferric chloride takes time, much like developing a Polaroid picture. And although you really should not shake a fresh Polaroid to speed up development, the PCB etching process thrives on agitation. Why wait an hour when you can build a simple PCB shaker and move on to drilling and/or filling in 10 minutes?

We love that [ASCAS] was probably able to build this without reaching past the the spare parts box and the recycling bin. There’s no Arduino or even a 555 — just a 12 VDC geared motor, a DC-DC buck converter, and an externalized pot to control the speed of the sloshing.

It’s hard to choose a favorite hack here between the hinge used to rock this electric seesaw and the crankshaft/armature [ASCAS] made from a sandwich spread lid and a Popsicle stick. Everything about this build is beautiful, including the build video after the break.

Did you know that unlike ferric chloride, copper chloride can be recharged and reused? Here’s a one-stop etching station that does just that.

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Making Fancy Dice PCBs At Home

These days, it’s easy to get high-quality custom PCBs made and shipped to your door for under $50. It’s something that was unfathomable only a decade ago, but now it’s commonplace. However, it doesn’t mean that the techniques of home PCB production are now completely obsolete. Maybe you live somewhere a little off the beaten track (Australia, even!) and need to iterate quickly on a project, or perhaps you’d like to tinker with the chemical processes involved. For your learning pleasure, [Emiliano] decided to share some tips on making SMD-ready PCBs with the TinyDice project.

The actual project is to create a small electronic dice, and [Emiliano] touches on the various necessary considerations such as how to decrease power consumption, and how to source good quality, organic random numbers from your local microcontroller. Though its far from an exhaustive discussion on either topic, it shows an understanding of the deeper factors at play here.

However, the real meat of the write-up is the PCB production process. The guide goes through several stages of etching to not only prepare the PCB but also to add solder mask and produce a solder paste stencil as well using an aluminum can. This gives the boards that colored finish we’re all used to and lets the boards be reflowed for easy SMD assembly.

It’s a tidy guide as to how to approach producing your own boards to be used with SMD components, and it’s complete with clear photos and instructions throughout. If you want to take your designs up another notch, why not consider putting your components inside the circuit board?

Three Ways To Etch Snazzy Brass Nameplates

It’s the little touches that make a project, and a nice nameplate can really tie a retro build together. Such badges are easy enough to make with a CNC machine, but if you don’t have access to machine tools you can put chemistry to work for you with these acid-etched brass nameplates.

The etching method that [Switch and Lever] uses to get down to brass plaques will be intimately familiar to anyone who has etched a PCB before. Ferric chloride works as well on brass as it does on copper, and [Switch and Lever] does a good job explaining the chemistry of the etching process and offers some tips on making up etching solution from powdered ferric chloride. But the meat of the video below is the head-to-head test of three different masking methods.

The first method uses a laser printer and glossy paper ripped from a magazine to create a mask. The toner is transferred to the brass using an office laminator, and the paper removed with gentle rubbing before etching. For the other two candidates he uses a laser engraver to remove a mask of plain black spray paint in one case, or to convert special laser marking paint to a mask in the other.

We won’t spoil the surprise as to which gave the best results, but we think you’ll be pleased with how easy making classy nameplates can be. You can also use electrolytic methods for a deeper etch, but we think acid etching is a little more approachable for occasional use.

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Heavily Hacked Printer For DIY PCBs

Sometimes we get tips that only leave us guessing as to how — and sometimes why — a project was built. Such is the case with this PCB printer; in this case, the build specifics are the only thing in question, because it puts out some pretty impressive PCBs.

All we have to go on is the video after the break, which despite an exhaustive minutes-long search appears to be the only documentation [Androkavo] did for this build. The captions tell us that the printer is built around the guts from an Epson Stylus Photo 1390 printer. There’s no evidence of that from the outside, as every bit of the printer has been built into a custom enclosure. The paper handling gear has been replaced by an A3-sized heated flatbed, adjustable in the Z-axis to accommodate varying board thicknesses. The bed runs on linear rails that appear custom-made. Under the hood, the ink cartridges have been replaced with outboard ink bottles in any color you want as long as it’s black. The video shows some test prints down to 0.1 mm traces with 0.1 mm pitch — those were a little dodgy, but at a 0.2 mm pitch, the finest traces came out great. The boards were etched in the usual way with great results; we wonder if the printer could be modified to print resist and silkscreens too.

[Androkavo] seems to have quite a few interesting projects in his YouTube channel, one of which — this wooden digital clock — we featured recently. We’d love to learn more about this printer build, though. Hopefully [Androkavo] will see this and comment below.

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Cheap And Easy Magnetic DNA Separation Method Needs Your Help

When you consider that almost every single cell in your body has more than a meter of DNA coiled up inside its nucleus, it seems like it should be pretty easy to get some to study. But with all the other cellular gunk in a crude preparation, DNA can be quite hard to isolate. That’s where this cheap and easy magnetic DNA separation method comes in. If it can be optimized and tested with some help from the citizen science community.

Commercial DNA separation methods generally involve mixing silica beads into crude cell fractions; the DNA preferentially binds to the silica, making it possible to mechanically separate it from the rest of the cellular junk. But rather than using a centrifuge to isolate the DNA, [Justin] from The Thought Emporium figured that magnets might do a better job. It’s not a new idea — biotech companies offer magnetic separation beads commercially, but at too steep a price for [Justin]’s budget. His hack comes from making magnetite particles from common iron compounds like PCB etchant and moss killer, and household ammonia cleaner. The magnetite particles are then coated with sodium silicate solution, also known as waterglass. The silica coating should allow the beads to bind to DNA, with the magnetic core taking care of separation.

[Justin] was in the process of testing his method when he lost access to the needed instruments, so he’s appealing to the larger science community for help optimizing his technique. Based on his track record of success in fields ranging from satellite tracking to graphene production, we’ll bet he’ll nail this one too.

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Ask Hackaday: What’s Your Etchant?

Although the typical cliché for a mad scientist usually involves Bunsen burners, beakers, and retorts, most of us (with some exceptions, of course) aren’t really chemists. However, there are some electronic endeavors that require a bit of knowledge about chemistry or related fields like metallurgy. No place is this more apparent than producing your own PCBs. Unless you use a mill, you are probably using a chemical bath of some sort to strip copper from your boards.

The standard go-to solution is ferric chloride. It isn’t too tricky to use, but it does work better hot and with aeration, although neither are absolutely necessary. However, it does tend to stain just about everything it touches. In liquid form, it is more expensive to ship, although you can get it in dry form. Another common etchant is ammonium or sodium persulphate.

pcbyThere’s also a variety of homemade etchants using things like muriatic acid and vinegar. Most of these use peroxide as an oxidizer. There’s lots of information about things like this on the Internet. However, like everything on the Internet, you can find good information and bad information.

When [w_k_fay] ran out of PCB etchant, he decided to make his own to replace it and wrote a great guide on how this is done. He found a lot of vague and conflicting information on the Internet. He read that the vinegar solution was too slow and the cupric acid needs a heated tank, a way to oxygenate the solution, and strict pH controls. However, he did have successful experiments with the hydrochloric acid and peroxide. He also used the same materials (along with some others) to make ferric chloride successfully.

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From Zero To Nano

Have you ever wanted to build your own Arduino from scratch? [Pratik Makwana] shares the entire process of designing, building and flashing an Arduino Nano clone. This is not an entry-level project and requires some knowledge of soldering to succeed with such small components, but it is highly rewarding to make. Although it’s a cheap build, it’s probably cheaper to just buy a Nano. That’s not the point.

The goal here and the interesting part of the project is that you can follow the entire process of making the board. You can use the knowledge to design your own board, your own variant or even a completely different project.

from-zero-to-nano-thumb[Pratik Makwana] starts by showing how to design the circuit schematic diagram in an EDA tool (Eagle) and the corresponding PCB layout design. He then uses the toner transfer method and a laminator to imprint the circuit into the copper board for later etching and drilling. The challenging soldering process is not detailed, if you need some help soldering SMD sized components we covered some different processes before, from a toaster oven to a drag soldering process with Kapton tape.

Last but not least, the bootloader firmware. This was done using an Arduino UNO working as master and the newly created the Arduino Nano clone as target. After that you’re set to go. To run an actual sketch, just use your standard USB to UART converter to burn it and proceed as usual.

Voilá, from zero to Nano:

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