Hackaday Links: April 24, 2022

April 24, 2022 by Dan Maloney 11 Comments

Wait, what? Is it possible that a tech company just killed off a product with a huge installed base of hardware and a community of dedicated users, and it wasn’t Google? Apparently not, if the stories of the sudden demise of Insteon are to be believed. The cloud-based home automation concern seems to have just disappeared — users report the service went offline at the end of last week, and hasn’t been back since. What’s more, the company’s executives removed Insteon from their LinkedIn profiles, and the CEO himself went so far as to remove his entire page from LinkedIn. The reasons behind the sudden disappearance remained a mystery until today, when The Register reported that Smartlabs, Inc., the parent company of Insteon, had become financially insolvent after an expected sale of the company failed in March. The fact that the company apparently knew this was going to happen weeks ago and never bothered to give the community a heads up before pulling the switches has led to a lot of hard feelings among the estimated 100,000 Insteonhub users.

Then again, with a comet the size of Rhode Island heading our way, a bunch of bricked smart bulbs might just be a moot point. The comet, known as C/2014 UN271, has a nucleus that is far larger than any previously discovered comet, which makes it a bit of an oddball and an exciting object to study. For those not familiar with the United States, Rhode Island is said to be a state wedged between Connecticut and Massachusetts, but even having lived in both those states, we couldn’t vouch for that. For scale, it’s about 80 miles (128 km) across, or a little bit bigger than Luxembourg, which we’re pretty sure is mythical, too. The comet is a couple of billion miles away at this point; it may never get closer than a billion miles from the Sun, and that in 2031. But given the way things have been going these last few years, we’re not banking on anything.

From the “Answering the Important Questions” file, news this week of the Massachusetts Institute of Technology’s breakthrough development of the “Oreometer,” a device to characterize the physical properties of Oreo cookies. The 3D printed device is capable of clamping onto the wafer parts of the popular sandwich cookie while applying axial torque. The yield strength of the tasty goop gluing the two wafers together can be analyzed, with particular emphasis on elucidating why it always seems to stay primarily on one wafer. Thoughtfully, the MIT folks made the Oreometer models available to one and all, so you can print one up and start your own line of cookie-related research. As a starting point, maybe take a look at the shear strength of the different flavors of Oreo, which might answer why the world needs Carrot Cake Oreos.

And finally, since we mentioned the word “skiving” last week in this space, it seems like the all-knowing algorithm has taken it upon itself to throw this fascinating look at bookbinding into our feed. We’re not complaining, mind you; the look inside Dublin’s J.E. Newman and Sons bookbinding shop, circa 1981, was worth every second of the 23-minute video. Absolutely everything was done by hand back then, and we’d imagine that very little has changed in the shop over the ensuing decades. The detail work is incredible, especially considering that very few jigs or fixtures are used to ensure that everything lines up. By the way, “skiving” in this case refers to the process of thinning out leather using a razor-sharp knife held on a bias to the material. It’s similar to the just-as-fascinating process used to make heat sinks that we happened upon last week.

Welcome To The Future, Where Your Microwave Thinks It’s A Steam Oven

March 18, 2022 by Jenny List 39 Comments

It’s fair to say that many of us will have at some time inadvertently bricked a device by applying the wrong firmware by mistake. If we’re lucky then firing up some low-level reflashing tools can save the day and return the item in question to health, but we’re guessing that among you will be plenty of people who’ve had to discard a PCB or replace an inaccessible microcontroller chip as a result.

Spare a thought then for the consumer appliance manufacturer Electrolux, whose AEG subsidiary has bricked combi microwave ovens acrosss a swathe of Western Europe (Dutch, Google Translate link). They managed this improbable feat by distributing an over-the-air update that contains the firmware for a steam oven instead. Worse still, the update has disabled over-the-air updates, meaning that any fix requires physical access to the oven.

We can’t help sympathising with whichever poor AEG engineer has had the ultimate in bad days at work, but at the same time we should perhaps consider the difference between a computer and an appliance, and whether there should be a need for an oven to phone home in the first place. Sure, such devices have been computer-controlled for decades, but should a microcontroller doing a control task need constant updates?

We’re guessing this oven has some kind of cloud aspect to it which allows ~~AEG to slurp customer data~~ the user to control it via their app, but even so it should serve as a warning to anyone tempted by an internet-connected kitchen appliance. If the internet isn’t necessary for the food to be cooked, don’t connect it.

We feel sorry for anyone who might have put a pizza in the oven just before it was bricked, and watched in disappointment as their tasty meal remained uncooked.

Remote MQTT Temperature Sensor Shows How It’s Done

March 13, 2022 by Donald Papp 7 Comments

First of all, there are definitely simpler ways to monitor remote temperatures, but [Mike]’s remote MQTT temperature sensor and display project is useful in a few ways. Not only does it lay out how to roll such a system from scratch, but it also showcases system features like solar power.

After all, if one simply wants to monitor temperature that’s easily done, but once one wishes to log those temperatures and use them to trigger other things, then rolling one’s own solution starts to get more attractive. That’s where using someone else’s project as a design reference can come in handy.

[Mike’s] solution uses two Wemos D1 boards: one with a DS18B20 temperature sensor for outdoors, and one with a small OLED screen for an interior display. The external sensor relies on a rechargeable 18650 cell and a solar panel for a hassle-free power supply, and the internal sensor (of which there can be many) has a cute enclosure and is powered by USB. On the back end, a Raspberry Pi running an MQTT gateway and Node Red takes care of the operational side of things. The whole system has been happily running for over two years.

What is MQTT? It is essentially a messaging protocol, and takes care of the whole business of reliably communicating data back and forth between IoT devices. It scales very well and doesn’t need to be hard or intimidating; our own [Elliot Williams] can tell you all about implementing it.

IoT-Enabled Mailbox Lets You Check Your Mail Without Leaving Your House

February 24, 2022 by Robin Kearey 37 Comments

Whether you live in an apartment downtown or in a detached house in the suburbs, if your mailbox is not built into your home you’ll have to go outside to see if anything’s there. But how do you prevent that dreadful feeling of disappointment when you find your mailbox empty? Well, we’re living in 2022, so today your mailbox is just another Thing to connect to the Internet of Things. And that’s exactly what [fhuable] did when he made a solar powered IoT mailbox.

The basic idea was to equip a mailbox with a camera and have it send over pictures of its contents. An ESP32-Cam module could do just that: with a 1600 x 1200 camera sensor, a 160 MHz CPU and an integrated WiFi adapter, [fhuable] just needed to write an Arduino sketch to have it take a picture every few hours and upload it to an FTP server.

A pile of components making up an IoT Mailbox — The components inside: a solar cell, battery, power controller, LDO and ESP32-Cam module with WiFi antenna

But since running a long cable all the way from the house was not an attractive option, the whole module had to be completely wireless. [fhuable] decided to power it using a single 18650 lithium ion cell, which gets topped up continuously thanks to a 1.5 W solar panel mounted on the roof of the mailbox. The other parts are housed in a 3D-printed enclosure that’s completely sealed to keep out moisture.

The enclosure had to be made from a material that does not degrade in direct sunlight, which is why [fhuable] decided to try ASA filament; this should be very resistant against UV rays, but proved tricky to process. It warped so much during cooling that the only way to get a solid piece out of the printer was to enclose the entire machine in a cardboard box to keep it warm inside.

The end result was worth it though: a neat little extension on the back of the mailbox that should keep sending photos of its insides for as long as the Sun keeps shining. The camera should also give a good indication as to the contents of the mailbox, allowing the user to ignore any junk mail; this is a useful improvement over previous IoT-enabled mailboxes that use proximity sensors, microswitches or optical sensors.

Continue reading “IoT-Enabled Mailbox Lets You Check Your Mail Without Leaving Your House” →

Filament Dry Box Design Goes Way Over The Top

February 15, 2022 by Dan Maloney 36 Comments

There’s a fine line between simple feature creep and going over the top when it comes to project design. It’s hard to say exactly where that line is, but we’re pretty sure that this filament dry box has at least stepped over it, and might even have erased it entirely.

Sure, we all know the value of storing 3D printer filament under controlled conditions, to prevent the hygroscopic plastics from picking up atmospheric moisture. But [Sasa Karanovic] must really, REALLY hate the printing artifacts that result. Starting with a commercially available dry box that already had a built-in heating element, [Sasa] took it to the next level by replacing the controller and display with an ESP32. He added a fan to improve air circulation inside the enclosure and prevent stratification, as well as temperature and humidity sensors. Not satisfied with simply switching the heating element on and off at specific setpoints, he also implemented a PID loop to maintain a constant temperature. And of course, there’s a web UI and an API available for third-party control and monitoring.

The video below details [Sasa]’s design thoughts and goes into some detail on construction and performance. And while we may kid that this design is over-the-top, what really comes through is that this is a showcase for design ideas not only for one application, but for hardware projects in general. There are certainly simpler heated dry box designs, and zero-cost solutions as well, but sometimes going overboard has its own value too.

Continue reading “Filament Dry Box Design Goes Way Over The Top” →

Keep Track Of Toilet Paper Usage With This IoT Roll Holder

February 3, 2022 by Dan Maloney 51 Comments

Remember the Great Toilet Paper Crisis of 2020? We sure do, and it looks like our old friend [Vije Miller] does as well, while seemingly harboring a somewhat morbid fascination about how much paper every bathroom visitor is consuming. And to that end, we present his IoT toilet sheet tracker.

His 3D printed roll holder has a Hall effect sensor that counts revolutions of the roll and sends it to a NodeMCU. The number of sheets per roll is entered when the roll is changed, so some simple math yields the number of sheets each yank consumes. Or at least a decent estimate — [Vije] admits that there’s some rounding necessary. The best part of the build is the connection to Thingspeak, where sheet usage is plotted and displayed. Go ahead and check it out if you dare; at the time of writing, there was an alarming spike in sheet usage — a sudden need for 68 sheets where the baseline usage is in single digits. We shudder to think what might have precipitated that. The video below is — well, let’s just say there’s a video.

This isn’t the first time we’ve seen bathroom-based projects from [Vije Miller]. A few years back there was an attempt to freshen the air with plasma, and his IoT shower valve controller probably never scalded anyone accidentally.

Continue reading “Keep Track Of Toilet Paper Usage With This IoT Roll Holder” →

WiFi bird box with phone showing video of a rubber ducky

Building A WiFi-Enabled Bird Box On The Cheap

January 5, 2022 by Orlando Hoilett 12 Comments

[Jude] was looking for a fun DIY project for him and his son and thought that a bird box might be a good option. He wanted to equip the box with a WiFi camera so he could watch his little guests from his phone but didn’t find any suitable, inexpensive, commercially-available options. So with that, he built one himself.

He did, however, start with a generic bird box, which he bought online, and then modified with his particular features of interest. He wanted the project to be scalable so after-school programs and other kids clubs could easily implement his design within a classroom setting. He figured minimizing the woodwork would make the project easier for children.

He added a dowel to the generic bird box he bought online, but cautions that readers need to investigate if a dowel would attract invasive species in their area. He found a relatively inexpensive WiFi-enabled endoscope that he noted was far more affordable than the camera-equipped, commercially-available bird boxes he found earlier. He craftily used a plastic syringe as a waterproof spy hole that housed the endoscope, allowing him to easily slip the camera in and out of the bird box without disturbing its occupants. He noted that the 3 mL syringe had the perfect inner diameter to fit the endoscope rather snugly.

[Jude] doesn’t intend to have the endoscope active 24/7, so he needed a way to seal the access hole when the camera was not in use. His many years at Dyson taught him that implementing a removable, water-tight, rubber seal is not as easy as people may think. Fortunately, the rubber stopper at the tip of the syringe’s plunger was naturally a perfect removable seal and he could use it to plug the access hole when the endoscope was not in use.

The endoscope was mostly waterproof, except for the WiFi transmitter, so [Jude] needed to place that end of the device in a waterproof enclosure. He said these are often called “IP rated” enclosures and he figured these could come in handy for any number of outdoor electronics projects so we imagine this might come in handy for a lot of our readers as well.

Mother nature has certainly inspired many projects here at Hackaday and [Jude]’s bird box is no exception. Cool project!