Bartop Arcade RetroPie Powered Laser Cut

March 18, 2016 by Gerrit Coetzee 8 Comments

[hhtat] wanted to build an arcade cabinet since his days in high-school. Only recently have the tech planets aligned. Looking into the night sky he saw a laser cutter, the Raspberry Pi, and lowering prices on key components and thought, “this is the year.”

Much like an arcade cabinet we posted earlier, this one sits on a counter top. With full controls and a nice screen, it provides a lot of the experience without the additional explaining to the SO why the living space should house a giant decaled MDF box.

The frame was designed in SketchUp and vectors were made in Inkscape. The frame was lasercut out of MDF and Acrylic. Decals were printed and applied. The resulting case, build from tab and slot construction, is attractive.

The internals are simple. A Raspberry Pi with a fast SD card acts as the brain. Rather than make it difficult on himself, [hhat] bought a pre-made controls kit from eBay. Apparently there is a small market for this stuff. He also purchased an IPS screen with built in controller. The IPS panel gives the arcade cabinet a desireable wide viewing angle.

The final product looks like a lot of fun and we can see it turning at least one person into an unintentional loner at any house party.

MDF Omniwheel Uses No Metal Or Plastic

February 20, 2016 by Al Williams 16 Comments

What’s better than a caster? An omniwheel. These wheels are like a big wheel with little wheels at different angles that can roll in any direction. [Sonodera] built an omniwheel out of laser cut MDF. MDF–or Medium Density Fiberboard–makes up all the parts of the wheel. There’s no plastic or metal at all.

[Sonodera’s] wheel is more of a passive design like a caster. It would be possible to drive the wheel through the center in two directions, but the right-angle rollers are passive.

We’ve seen several robots with omniwheels before. In fact, this tripod-inspired robot also has passive rollers and the three-legged design takes advantage of them (the so-called Kiwi drive). Some schemes combine multi-directional wheels with conventional wheels (usually the standard wheels are in the center). There are other multi-directional wheel designs out there, including the Mecanum wheel. You can see a video of the MDF wheel in action, below.

An Open Source, DIY Digitizer

May 19, 2015 by Brian Benchoff 29 Comments

When you look at the current methods of scanning 2D and 3D objects available today, you’re basically looking at an imaging process. Either you take a picture of a 2D object, or you grab a blob of point clouds with a 3D scanner and make a 3D object that way. It wasn’t always like this – real, hardware 3D digitizers were used all the way back in the 70s, and touch probes are standard equipment on high-end CNC machines.

[Nikolaj Møbius] needed a way to record points in physical space, and not wanting to deal with the problems of images, he made an open source DIY digitizer. It’s basically a laser cut arm with rotary encoders at each joint. By reading the rotary encoders with an Arduino, [Nikolaj] can digitize a few points on a workpiece – just enough to make a bracket, or find the critical dimensions of a part.

It’s a great tool for when you need a little more information than a set of calipers can provide, and a great example of some ancient tech made useful again.

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Laser-Cut Clock Uses Planetary Gear

March 1, 2015 by Ethan Zonca 6 Comments

[wyojustin] was trying to think of projects he could do that would take advantage of some of the fabrication tech that’s become available to the average hobbyist. Even though he doesn’t have any particular interest in clocks, [wyojustin] discovered that he could learn a lot about the tools he has access to by building a clock.

[wyojustin] first made a clock based off of a design by [Brian Wagner] that we featured a while back. The clock uses an idler wheel to move the hour ring so it doesn’t need a separate hour hand. After he built his first design, [wyojustin] realized he could add a planetary gear that could move an hour hand as well. After a bit of trial and error with gear ratios, he landed on a design that worked.

The clock’s movement is a stepper motor that’s driven by an Arduino. Although [wyojustin] isn’t too happy with the appearance of his electronics, the drive setup seems to work pretty well. Check out [wyojustin]’s site to see the other clock builds he’s done (including a version with a second hand), and you can peruse all of his design files on GitHub.

Looking for more clock-building inspiration? Check out some other awesome clock builds we’ve featured before.

Balancing A Ball With A Solar Cell

February 19, 2015 by Brian Benchoff 24 Comments

Go to any control systems class, and you’ll see a final project that demonstrates loops, integration, and everything else that can be learned in a semester or two of control theory. This project is not from one of those classes. It is, however, very cool: it balances a 40mm steel ball on the rim of a lasercut wood wheel using nothing more than a solar cell as a sensor.

[Manuel] was inspired to build this ball-balancing device after seeing a similar project at CCC about six years ago. He doesn’t remember who made it, and eschewed the PC/Matlab architecture of the original, but this build retains one interesting feature of its muse. The input to the control system is just a high intensity light bulb and a solar cell. The 40mm steel ball blocks the light reaching the solar cell most of the time. Slight variations in voltage go through the control system to keep this ball balanced on top of the wheel.

The only hardware for this build is a motor, a motor driver, and an ATMega644P. The first revision of the hardware was just a few breakout boards stuffed into a rat’s nest of wiring in the base of the build, but this has been fixed in version two with a new PCB. Video below.

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Home Theater, Tribute To A Friend

August 2, 2014 by Edward Becker 12 Comments

The Greg Williams Theater

Ever since purchasing this house, [Ed] Always wanted a to turn his living room into a home theater, but not just any old projector and a white wall would do. He wanted the whole experience. [Ed] Started with a slightly damaged 12′ wide 4:3 roll up projector screen, he removed the damaged bottom portion and built a static frame to support the now 16:9 screen. Before he could mount the screen, he needed to drywall over a window that was inconveniently located. With the screen now in place, [Ed] framed out the elevated seating platform and steps with some 2×12 topped off with plywood. Next, the carpet that was sitting directly below the platform and steps was removed and then secured on top. Down firing LED fixtures were installed in the steps, to give them that movie theater look and feel. To provide the image, a refurbished HD projector acquired from the Bay of Electronics, was installed in the loft above the living room.

With the theater functional, [Ed] turned his attention to theater decorations. Dimmable ambiance lighting fixtures, using laser cut acrylic and CNC routed starboard (a marine-grade polymer), were made to resemble a film strip. Next a coffee table was crafted out of an equipment road case filled with movie props. Studio logos were painted on the sides with the use of laser cut stencils, and with a glass top, gives the illusion it came off the set of a hollywood movie. The addition of a rebuilt movie poster marquee, movie posters, candy stand, pop corn machine, and with the existing soda fountain and the arcade in the loft, the home theater was almost complete.

In a fitting tribute, [Ed] designed and built a marquee sign to dedicate and name the theater after his cousin Greg, one of his closest friends and avid movie watcher, who had sadly passed away. Video overview of all the hard work after the break.

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A Laser Cut Word Clock

July 19, 2014 by Nick Conn 18 Comments

What is a word clock? A word clock is a clock that displays the time typographically that is also an interactive piece of art. Rather than buy one for $1500, [Buckeyeguy89] decided to build one as a present for his older brother. A very nice present indeed!

There are many different things that come into play when designing a word clock. The front panel is made from a laser cut piece of birch using the service from Ponoko. Additionally, white translucent pieces of acrylic were needed to keep each word’s light from bleeding into the neighboring letters. The hardware uses two Arduinos to control the LEDs and a DS3231 RTC for keeping accurate time. The results are very impressive, but it would sure make assembly easier if a custom PCB was used in the final version. For a one-off project, this makes a great birthday present.

The craftsmanship of this word clock is great, making it well suited for any home. What projects have you built that involve more than just electronics? Sometimes, quality aesthetics make all the difference.