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103 Articles

3D Printed Key Saves The Day

December 18, 2017 by 53 Comments

When [Odin917’s] parents went away on vacation, they took the apartment mailbox key with them. With the mail quickly piling up in the mailbox, he needed to get in there. He could have had the building super replace the lock, for a fee of course. Instead he had his parents email a photo of the key, which he used to 3D print his own copy.

Using a photograph as a template for a 3D printed copy is nothing new. We’ve covered it in-depth right here. However, this is the first time we’ve seen the technique put to use for good – in this case avoiding a hefty lock replacement fee.

He did his modeling in Autodesk’s free Fusion 360 CAD software. He then printed it out, and the box didn’t open. It took three revisions before the perfect key popped out of the printer. This particular mailbox uses a 4 pin tumbler, which makes it a bit less forgiving than other mailbox locks we’ve seen.

Admittedly this isn’t [Odin917’s] first time working with locks. Back in 2013, he submitted a parametric bump key model to Thingiverse.

Picking locks isn’t just for getting the mail. Locksport is a popular pastime for hardware hackers.

Colette Biometric Security Purse Screams When Stolen

November 8, 2017 by 18 Comments

A team of college hackers was disappointed with the selection of secure purses available. Nearly every purse on the market is attractive, secure, or neither so they are designing their own security purse with some style. Instead of just brass or leather clasps keeping unwanted hands out, they are upgrading to automation and steel.

Everything starts with a fingerprint reader connected to an Arduino. Once an acceptable finger is recognized, a motor opens a coffin lock, also known as a butt-joint fastener, which can be completely hidden inside the purse and provides a lot of holding force. That is enough to keep quick fingers from reaching into an unattended purse.

In the case of a mugging, a sound grenade will trigger which should convince most thieves to quickly abandon it. Then, the internal GPS tells the owner where the purse can be found.

We can’t imagine a real-life purse thief prepared to tackle this kind of hardware. Hackaday loves knowing the ins and out of security from purses to cars and of course IoT.

Everything Worth Knowing About Lockwire

October 20, 2017 by 29 Comments

We were tipped off to an older video by [AgentJayZ] which demonstrates the proper use of lockwire also known as ‘safety wire.’ In high vibration operations like jet engines, street racers, machine guns, and that rickety old wheelchair you want to turn into a drift trike, a loose bolt can spell disaster. Nylon fails under heat and mechanical lock washers rely on friction which has its limits. Safety wire holds up under heat and resists loosening as long as the wire is intact.

Many of our readers will already be familiar with lockwire since it is hardly a cutting-edge technology — unless you are talking about the cut ends of lockwire which [AgentJayZ] warns will slice up your fingers if you aren’t mindful. Some of us Jacks-or-Jills-of-all-trades, with knowledge an inch deep and a mile wide, may not realize all there is to lockwire. In the first eight minutes, we’ll bet that you’ve gotten at least two inches deep into this subject.

[Editor’s Note: an inch is exactly 25.4 mm, if the previous metaphors get lost in translation. A mile is something like 2,933.333 Assyrian cubits. Way bigger than an inch, anyway.]

Now, those pesky loose bolts which cost us time and sighs have a clear solution. For the old-hands, you can brush up on lockwire by watching the rest of video after the break.

Thank you [Keith Olson] for the tip, and we’ll be keeping an eye on [AgentJayZ] who, to date, has published over 450 videos about jet engines.

If safety isn’t your highest priority, consider this jet engine on a bicycle or marvel at the intricacies of a printable jet engine.

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3D Printed Key-Code Is Plastic Digital Logic

April 6, 2017 by 31 Comments

3D printers are great for creating static objects, but if you’re clever, it’s possible to print functional devices. If you’re absolutely brilliant you can go far beyond that, which is the case here. This door handle with a key-code lock does it all with 3D printing using mechanism designs that look like alien technology. This is just one application of a much more interesting mechanical digital logic they’re developing (PDF).

Working from the [Hasso-Plattner-Institut], the research team is focusing on metamaterials as mechanisms in and of themselves. The crux of this lock is a series of bistable springs that — if the correct code is entered — will trigger in series to unlock the door. The project builds on the grid of shearing cells seen in the door handle we featured last year. It happens quickly in the video, but the intricate cascade of the handle unlocking is a treat to witness.

It’s a fascinating show of mechanical design. The common elements of digital electronics are all present: set or unset bits, logic gates, propagation issues, the whole works. But there are added challenges in this system, like the need for special cells that can turn the logic chain by 90 degrees and split the signal into more than one part.

This signal splitting is seen in the upper right (bifurcation) and leads into what is in effect an amplifier. The locking bolt must be moved twice the distance of a normal cell, so a dual-cell input is necessary to offset the loss of force from the incoming smaller cells. Cognitively we understand this, but we’re still trying to gain an intuitive sense of the amplifer mechanism.

One thing’s for sure, the overall concept is far cooler than this admittedly awesome door lock mechanism. The paper is worth your time for a deep dive. It mentions their design editor software. You can play with it online but we don’t think it’s been updated to include the new logic cells yet.

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Simple And Effective Car Lock Jammer Detector

February 25, 2017 by 40 Comments

[Andrew Nohawk], has noticed a spike of car break-ins and thefts — even in broad daylight — in his native South Africa. The thieves have been using remote jammers. Commercial detectors are available but run into the hundreds of dollars. He decided to experiment with his own rig, whipping up a remote jamming ‘detector’ for less than the cost of a modest meal.

Operating on the principle that most remote locks work at 433MHz, [Nohawk] describes how criminals ‘jam’ the frequency by holding down the lock button on another device, hoping to distort or outright interrupt the car from receiving the signal to lock the doors. [Nohawk] picked up a cheap 433MHz receiver (bundled with a transceiver), tossed it on a breadboard with an LED connected to the data channel of the chip on a 5V circuit, and voila — whenever the chip detects activity on that frequency, the LED lights up. If you see sustained activity on the band, there’s a chance somebody nearby might be waiting for you to leave your vehicle unattended.

If you want to know more about how these jamming attacks work, check out [Samy Kamkar’s] talk from the Hackaday SuperConference.

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Modify Locks To Baffle Burglars

December 12, 2016 by 63 Comments

While it’s often thought of as a criminal activity, there’s actually a vibrant hobby community surrounding the art of lock picking. In the same way that white hat hackers try to break into information systems to learn the ways that they can be made stronger, so do those in the locksport arena try to assess the weaknesses of various locks. For the amateur, it can be exciting (and a little unnerving) to experience the ease at which a deadbolt can be picked, and if your concern is great enough, you can go a little farther and modify your locks to make them harder to defeat.

The lock in question was sent to [bosnianbill] by [Rallock67] with a device that [Rallock67] had installed using common tools. Known as a Murphy Ball, a larger-than-normal spring was inserted into one of the pins and held in place by a ball bearing. This makes the lock almost completely immune to bumping, and also made it much more difficult for [bosnianbill], an accomplished and skilled locksmith, to pick the lock due to the amount of force the spring exerted on the cylinder. The surprising thing here was that this modification seems to be relatively easy to do by tapping out some threads and inserting a set screw to hold in the spring.

Locksport and lockpicking are a great hobby to get into. Most people start out picking small padlocks due to their simplicity and ease. It’s even possible to pick some locks with a set of bobby pins. And, if you really want to see how easy it is to defeat some locks and/or how much good the TSA does for your overall security, you’ll want to take a look at this, too.

Thanks to [TheFinn] for the tip!

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Hand Waving Unlocks Door

September 5, 2016 by 7 Comments

Who doesn’t like the user interface in the movie Minority Report where [Tom Cruise] manipulates a giant computer screen by just waving his hands in front of it? [AdhamN] wanted to unlock his door with hand gestures. While it isn’t as seamless as [Tom’s] Hollywood interface, it manages to do the job. You just have to hold on to your smartphone while you gesture.

The project uses an Arduino and a servo motor to move a bolt back and forth. The gesture part requires a 1sheeld board. This is a board that interfaces to a phone and allows you to use its capabilities (in this case, the accelerometer) from your Arduino program.

The rest should be obvious. The 1sheeld reads the accelerometer data and when it sees the right gesture, it operates the servo. It would be interesting to do this with a smart watch, which would perhaps look a little less obvious.

We covered the 1sheeld board awhile back. Of course, you could also use NFC or some other sensor technology to trigger the mechanism. You can find a video that describes the 1sheeld below.

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