The Art Of Making A Nixie Tube

October 4, 2016 by Gerrit Coetzee 73 Comments

Three years ago we covered [Dalibor Farnby]’s adventures in making his own Nixie tubes. Back then it was just a hobby, a kind of exploration into the past. He didn’t stop, and it soon became his primary occupation. In this video he shows the striking process of making one of his Nixie tubes.

Each of his tubes get an astounding amount of love and attention. An evolution of the process he has been working on for five years now. The video starts with the cleaning process for the newly etched metal parts. Each one is washed and dried before being taken for storage inside a clean hood. The metal parts are carefully hand bent. Little ceramic pins are carefully glued and bonded. These are used to hold the numbers apart from each other. The assembly is spot welded together.

In a separate cut work begins on the glass. The first part to make is the bottom which holds the wire leads. These are joined and then annealed. Inspection is performed on a polariscope and a leak detector before they are set aside for assembly. Back to the workbench the leads are spot welded to the frame holding the numbers.

It continues with amazing attention to detail. So much effort goes into each step. In the end a very beautiful nixie tube sits on a test rack, working through enough cycles to be certified ready for sale. The numbers crisp, clear, and beautiful. Great work keeping this loved part of history alive in the modern age.

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You May Have A Nixie Tube Clock, But Can Yours Levitate?

July 31, 2016 by Cameron Coward 19 Comments

Nixie tubes, electromagnets, levitation, and microcontrollers — this project has “Hackaday” written all over it!

Time Flies: Levitating Nixie Clock comes from [Tony Adams], and uses a lot of technology we’ve seen before, but in a new and interesting way. A nixie tube clock is nothing new, but using electromagnets to levitate it above a base certainly paired with inductive coupling to transmit power using no wires make this floating nixie build a real treat.

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Hackaday Prize Entry: A Programmable Calculator With Nixie Tubes

May 9, 2016 by Brian Benchoff 21 Comments

For [Robert]’s entry into The Hackaday Prize, he’s starting off with some basic questions. What’s better than a Nixie tube? More Nixies. What’s better than a calculator? An RPN calculator. What do you get when you combine the two? A calculator that is absurdly large, even by 1970s desk calculator standards, uses a lot of power, and takes up too much space. Sounds good to us.

Nixies, at least when there are a lot of them, are tricky devices. They only draw about 50mA of current, but they only light up when above 150V. That’s only about seven watts, and it’s easy enough for the Arduino-heads out there to build a circuit to drive a few Nixies for a clock. Driving dozens of Nixies is a bit harder. For [Robert]’s RPN calculator, he’s estimating a little under 50W of power being dumped into this calculator.

With the considerable power considerations taken care of, [Robert] turned his attention to the display board. This is going to be a very impressive build, with 80 IN-12B tubes organized in four stack levels of twenty tubes each. The tubes will be controlled with the Maxim MAX6922 VFD driver. This chip has a serial interface, which means it’s relatively easy to have any microcontroller blink these tubes. And of course, it does double-duty as a clock.

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Plexitube Owl Clock Watches You Sleep

April 24, 2016 by James Hobson 17 Comments

Wait, plexitube? Is that a typo? Surely we mean Nixie tubes!

For a Christmas project [Kurt] wanted to build some owl-inspired clocks — with bit of a retro feel. Given the complexities of finding and using actual Nixie tubes, he went with an alternative — a Plexitube.

lightguidescloseup — Closeup of Plexitube

Plexitubes look like futuristic Nixie tubes. They can have different stylized numbers. They’re crisp, they’re bright, and they are completely customizable. They’re made of edgelit acrylic! By laser etching the design onto pieces of acrylic and feeding LED light into the edge, very much like how a light-pipe works, it’s possible to have a neon-light effect — using nothing more than plastic and some LEDs.

He designed custom PCBs for the project, with SMD LEDs for the plexitubes. Making use of a laser cutter, he designed the actual owl to be made out of lightly formed wood cutouts — the entire thing looks absolutely fantastic.

As far as “Nixie tube” clocks this has gotta be one of the most aesthetically pleasing ones we’ve seen in a while, but if you’re looking for an all-out-Nixietube-extravaganza… take a look at this whopping thirteen tube clock.

[Thanks for the tip Lawrence!]

Nixie Clock Uses Ingenious Software RTC

May 31, 2015 by Anool Mahidharia 19 Comments

There’s something about Nixie Tube Clocks that keeps drawing hackers to build their own iterations, even if its been done a gazillion times before. Their depleting supply, and the high voltage drivers to control them, makes it all the more interesting. [Pete Mills], a veteran of several interesting projects, many of which we have featured here, is no exception and decided to build his own version of a Nixie Tube Clock, but with several nifty features.

To put it in a nut shell, his Clock uses Nixie tubes for display, has USB serial communication, temperature measurement, AC frequency measurement, time and date keeping with a software based RTC, software driven boost converter for the 175V DC nixie tube supply and a windows app for clock configuration.

The software based time keeping is pretty interesting. It is essentially a method to calibrate the crystal to more closely match real time, and some code to keep track of the time and date. This obviously leads to a reduction in components and the spin-offs that comes with that; increased reliability, cost reduction, real estate savings. The RTC code can easily be ported to other clock projects irrespective of the display used. Besides keeping track of time and date, it can also account for leap years, and report the day of the week. A zero-crossing detector connected to the low-voltage transformer supply that powers the clock can also be used as an alternative way of keeping time.

When connected to a serial console over UART, the clock can report back many variables depending on the queries it receives. The high voltage DC needed to drive the Nixie tubes is generated using a simple boost converter controlled by the micro controller. An important “gotcha” that [Pete] deduced after blowing off several fuses, was to disconnect the micro controller port connected to the PWM timer and explicitly set it to output low via software. There’s a couple of other issues that he ran into – such as board layout, power supply, incorrect pullups – that make for interesting reading. The clock enclosure is still work in progress, but [Pete] hopes to get it done sometime soon.

He also wrote a Windows application – Nixie Clock Communicator – to help with time setting and calibration. Finally, he describes in detail the process of calibrating the clock’s software based RTC. Based on his calculations, the clock will drift by about 48 seconds over an 8 month period. Since he will be adjusting for DST much sooner than that, his clock ought to be off from correct time by not more than a minute at any given time. Not bad for a clock that does not use a dedicated RTC chip. [Pete] still has some of the prototype boards to give away if someone is interested. If you’d rather build it yourself from scratch, [Pete] has posted the software code, schematics and PCB, and a BoM.

Hacklet 37 – Nixie Projects

March 6, 2015 by Adam Fabio 18 Comments

Nothing quite beats the warm glow of a tube. What better way to enjoy that glow than to use it to read numbers? Nixie tubes were created by Haydu Brothers Laboratories, and popularized by Burroughs Corp in 1955. The name comes from NIX I – or “Numeric Indicator eXperimental No. 1”. By the mid 1970’s, seven segment LED’s were becoming popular and low-cost alternatives to Nixies, but they didn’t have the same appeal. Nixie tubes were manufactured all the way into the 1990’s. There’s just something about that tube glow that hackers, makers, and humans in general love. This week’s Hacklet highlights the best Nixie (and Nixie inspired) projects on Hackaday.io!

We start with [Sascha Grant] and Nixie Temperature Display. [Sascha] mixed an Arduino, a Dallas DS18B20 Temperature sensor, and three IN-12A Nixie tubes to create a simple three digit temperature display. We really love the understated laser-cut black acrylic case. An Arduino Pro Micro reads the Dallas 1-wire sensor and converts the temperature to BCD. High voltage duties are handled by a modular HV power supply which bumps 9V up to the required 170V. Controlling the Nixie tubes themselves are the classic K155ID1 BCD to decimal converter chips – a favorite for clock builders.

Next up is [Christoph] with Reading Datasheets and Driving Nixie Tubes. Chips like the K155ID1, and the 74141 make driving Nixie tubes easy. They convert Binary Coded Decimal (BCD) to discrete outputs to drive the cathodes of the Nixie. More importantly, the output drivers of this chip are designed to handle the high voltages involved in driving Nixie tubes. These chips aren’t manufactured anymore though, and are becoming rare. [Christoph] used more common parts. His final drive transistor is a MPSA42 high voltage NPN unit. Driving the MPSA42’s is a 74HC595 style shift register. [Christoph] used a somewhat exotic Texas Instruments TPIC6B595 with FET outputs, but any shift register should work here. The project runs on a Stellaris Launchpad, so it should be Arduino compatible code.

[Davedarko] has the fixietube clock. Fixietube isn’t exactly a Nixie. It’s an LED based display inspired by Nixie tubes. Modern amber LEDs aren’t quite the same as classic Nixies, but they get pretty darn close. [Dave] designed a PCB with a 3×5 matrix of LEDs to display digits. A few blue LEDs add a bit of ambient light. The LEDs are driven with a 74HC595 shift register. The entire assembly mounts inside a tiny glass jam jar, giving it the effect of being a vacuum tube. The results speak for themselves – fixietubes certainly aren’t Nixies, but they look pretty darn good. Add a nice 3D printed case, and you’ve got a great project which is safe for anyone to build.

Finally, we have [Johnny.drazzi] with his Open Nixie Clock Display. [Johnny] has been working on Open Nixie for a few years. The goal is to create a Nixie based clock display which can be driven over the SPI bus. So far, [Johnny] has 6 Russian IN-12 tubes glowing with the help of the ubiquitous K155ID1 BCD to decimal converter. The colons of the clock are created with two INS-1 neon indicators. [Johnny] spends a lot of time analyzing the characteristics of a Nixie tube – including the strike voltage, and steady state current. If you’re interested in building a Nixie circuit yourself, his research is well worth a read!

Not satisfied? Want more Nixie goodness? Check out our Nixie tube project list!

That’s about all the time we have for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Simple And Elegant Single Digit Nixie Tube Clock

December 13, 2014 by Rick Osgood 9 Comments

We’ve seen a few Nixie projects around here before, but this one might be the simplest yet. [Pinomelean] designed this simple nixie tube clock with just a handful of components.

The Nixie tube chosen for the project is an IN-12a. This tube can be purchased for around just four dollars. It is capable of displaying one digit at a time, zero through nine. Since the tube can only display one digit at a time, the clock is programmed to flash each digit of the current time one by one. There is a longer pause in between each cycle to make it easier to tell when the cycle begins and ends.

The system is broken into two main components. The first is the clock circuit. The clock runs off a PIC microcontroller with a 4MHz crystal. All of the logic is performed via the PIC and only a handful of other components are required. This includes some resistors and capacitors as well as a few high voltage SMD transistors to control the Nixie tube. [Pinomelean] has made this PCB design available so anyone can download it and make their own clock.

The second component to the clock is the power supply. The system is powered by a lithium-ion rechargeable battery, but [Pinomelean] notes that it can also be powered with USB. The lower voltage works well for the microcontroller, but the Nixie tube needs a higher voltage. [Pinomelean] built his own high voltage supply using components scavenged from an old disposable camera. This power supply board design is also made available for download, but it plugs into the main board so you can use another design if desired.. Check out the demo video below to see it in action. Continue reading “Simple And Elegant Single Digit Nixie Tube Clock” →