Flex PCBs Make Force-Mapping Pressure Sensor For Amputee

What prosthetic limbs can do these days is nothing short of miraculous, and can change the life of an amputee in so many ways. But no matter what advanced sensors and actuators are added to the prosthetic, it has to interface with the wearer’s body, and that can lead to problems.

Measuring and mapping the pressure on the residual limb is the business of this flexible force-sensing matrix. The idea for a two-dimensional force map came from one of [chris.coulson]’s classmates, an amputee who developed a single-channel pressure sensor to help him solve a painful fitting problem. [chris.coulson] was reminded of a piezoresistive yoga mat build from [Marco Reps], which we featured a while back, and figured a scaled-down version might be just the thing to map pressure points across the prosthetic interface. Rather than the expensive and tediously-applied web of copper tape [Marco] used, [chris] chose flexible PCBs to sandwich the Velostat piezoresistive material. An interface board multiplexes the 16 elements of the sensor array to a PIC which gathers and records testing data. [chris] even built a test stand with a solenoid to apply pressure to the sensor and test its frequency response to determine what sorts of measurements are possible.

We think the project is a great application for flex PCBs, and a perfect entry into our Flexible PCB Contest. You should enter too. Even though [chris] has a prototype, you don’t need one to enter: just an idea would do. Do something up on Fritzing, make a full EAGLE schematic, or just jot a block diagram down on a napkin. We want to see your ideas, and if it’s good enough you can win a flex PCB to get you started. What are you waiting for?

E-Dermis: Feeling At Your (Prosthetic) Fingertips

When we lose a limb, the brain is really none the wiser. It continues to send signals out, but since they no longer have a destination, the person is stuck with one-way communication and a phantom-limb feeling. The fact that the brain carries on has always been promising as far as prostheses are concerned, because it means the electrical signals could potentially be used to control new limbs and digits the natural way.

A diagram of the e-dermis via Science Robotics.

It’s also good news for adding a sense of touch to upper-limb prostheses. Researchers at Johns Hopkins university have spent the last year testing out their concept of an e-dermis—a multi-layer approach to expanding the utility of artificial limbs that can detect the curvature and sharpness of objects.

Like real skin, the e-dermis has an outer, epidermal layer and an inner, dermal layer. Both layers use conductive and piezoresistive textiles to transmit information about tangible objects back to the peripheral nerves in the limb. E-dermis does this non-invasively through the skin using transcutaneous electrical nerve stimulation, better known as TENS. Here’s a link to the full article published in Science Robotics.

First, the researchers made a neuromorphic model of all the nerves and receptors that relay signals to the nervous system. To test the e-dermis, they used 3-D printed objects designed to be grasped between thumb and forefinger, and monitored the subject’s brain activity via EEG.

For now, the e-dermis is confined to the fingertips. Ideally, it would cover the entire prosthesis and be able to detect temperature as well as curvature. Stay tuned, because it’s next on their list.

Speaking of tunes, here’s a prosthetic arm that uses a neural network to achieve individual finger control and allows its owner to play the piano again.

Thanks for the tip, [Qes].