Quadcopter Hardware Gets Classic Lake Bed Test

August 1, 2018 by Tom Nardi 6 Comments

You’d be hard pressed to find an aircraft that wasn’t designed and tested without extensive use of simulation. Whether it’s the classic approach of using a scale model in a wind tunnel or more modern techniques such as computational fluid dynamics, a lot of testing happens before any actual hardware gets bolted together. But at some point the real deal needs to get a shakedown flight, and historically a favorite testing ground has been the massive dry lake beds in the Western United States. The weather is always clear, the ground is smooth, and there’s nobody for miles around.

Thanks to [James] and [Tyler] at Propwashed, that same classic lake bed approach to real-world testing has now been brought to the world of high performance quadcopter gear. By mounting a computer controlled thrust stand to the back of their pickup truck and driving through the El Mirage dry lake bed in the Mojave Desert, they were able to conduct realistic tests on how different propellers operate during flight. The data collected provides an interesting illustration of the inverse relationship airspeed has with generated thrust, but also shows that not all props are created equal.

The first post in the series goes over their testing set-up and overall procedure. On a tower in the truck’s bed a EFAW 2407 2500kV motor was mounted on a Series 1520 thrust stand by RCBenchmark. This stand connects to the computer and offers a scripted environment which can be used to not only control the motor but monitor variables like power consumption, RPM, and of course thrust. While there was some thought given to powering the rig from the truck’s electrical system, in the end they used Turnigy 6000mAh 4S battery packs to keep things simple.

A script was written for the thrust stand which would ramp the throttle from 0% up to 70% over 30 seconds, and then hold it at that level for 5 seconds. This script was run when the truck was at a standstill, and then repeated with the truck travelling at increasingly faster speeds up to 90 MPH. This procedure was repeated for each of the 15 props tested, and the resulting data graphed to compare how they performed.

The end result was that lower pitch props with fewer blades seemed to be the best overall performers. This isn’t a huge surprise given what the community has found through trial and error, but it’s always good to have hard data to back up anecdotal findings. There were however a few standout props which performed better at high speeds than others, which might be worth looking into if you’re really trying to push the envelope in terms of airspeed.

As quadcopters (or “drones”, if you must) have exploded in popularity, we’re starting to see more and more research and experimentation done with RC hardware. From a detailed electrical analysis of hobby motors to quantifying the latency of different transmitters.

Simple Quadcopter Testbed Clears The Air For Easy Algorithm Development

June 28, 2018 by Ben James 1 Comment

We don’t have to tell you that drones are all the rage. But while new commercial models are being released all the time, and new parts get released for the makers, the basic technology used in the hardware hasn’t changed in the last few years. Sure, we’ve added more sensors, increased computing power, and improved the efficiency, but the key developments come in the software: you only have to look at the latest models on the market, or the frequency of Git commits to Betaflight, Butterflight, Cleanflight, etc.

With this in mind, for a Hackaday prize entry [int-smart] is working on a quadcopter testbed for developing algorithms, specifically localization and mapping. The aim of the project is to eventually make it as easy as possible to get off the ground and start writing code, as well as to integrate mapping algorithms with Ardupilot through ROS.

The initial idea was to use a Beaglebone Blue and some cheap hobby hardware which is fairly standard for a drone of this size: 1250 kv motors and SimonK ESCs, mounted on an f450 flame wheel style frame. However, it looks like an off-the-shelf solution might be even simpler if it can be made to work with ROS. A Scanse Sweep LIDAR sensor provides point cloud data, which is then munched with some Iterative Closest Point (ICP) processing. If you like math then it’s definitely worth reading the project logs, as some of the algorithms are explained there.

It might be fun to add FPV to this system to see how the mapping algorithms are performing from the perspective of the drone. And just because it’s awesome. FPV is also a fertile area for hacking: we particularly love this FPV tracker which rotates itself to get the best signal, and this 3D FPV setup using two cameras.

“Watch Dogs” Inspired Hacking Drone Takes Flight

May 27, 2018 by Tom Nardi 19 Comments

They say that life imitates art, which in modern parlance basically means if you see something cool in a video game, movie or TV show, you might be inclined to try and build your own version. Naturally, such things generally come in the form of simple props, perhaps with the occasional embedded LED or noise making circuit. It’s not as if you can really build a phaser from Star Trek or a phone booth that’s bigger on the inside.

But after seeing the hacking quadcopter featured in the video game Watch Dogs 2, [Glytch] was inspired to start work on a real-world version. It doesn’t look much like the drone from the game, but that was never the point. The idea was to see how practical a small flying penetration testing platform is with current technology, and judging by the final build, we’d say he got his answer.

All the flight electronics are off the shelf quadcopter gear. It’s running on a Betaflight OMNIBUS F4 Pro V2 Flight controller with an M8N GPS mounted in the front and controlling the 2006 2400KV motors with a DYS F20A ESC. Interestingly [Glytch] is experimenting with using LG HG2 lithium-ion cells to power the quad rather than the more traditional lithium-polymer pack, though he does mention there are some issues with the voltage curve between the two battery technologies.

But the real star of the show is the payload: a Hak5 Pineapple Nano. As the Pineapple provides a turn-key penetration testing platform on its own, [Glytch] just needed a way to safely carry it and keep it powered. The custom frame keeps it snug, and the 5 Volt Battery Eliminator Circuit (BEC) on the DYS F20A ESC combined with a female USB port allows powering the Pineapple without having to make any hardware modifications.

We’ve seen quadcopters with digital weaponry before, though not nearly as many as you might think. But as even the toy grade quadcopters become increasingly capable, we imagine the airborne hacking revolution isn’t far away.

Continue reading ““Watch Dogs” Inspired Hacking Drone Takes Flight” →

RC Paper Airplane From Guts Of Quadcopter

May 14, 2018 by Ben James 10 Comments

Mini indoor drones have become an incredibly popular gift in the last few years since they’re both cool and inexpensive. For a while they’re great fun to fly around, until the inevitable collision with a wall, piece of furniture, or family member. Often not the most structurally sound of products, a slightly damaged quad can easily be confined to a cupboard for the rest of its life. But [Peter Sripol] has an idea for re-using the electronics from a mangled quad by building his own RC controlled paper aeroplane.

[Peter] uses the two rear motors from a mini quadcopter to provide the thrust for the aeroplane. The key is to remove the motors from the frame and mount them at 90 degrees to their original orientation so that they’re now facing forwards. This allows the drone’s gyro to remain facing upwards in its usual orientation, and keep the plane pointing forwards.

The reason this works is down to how drones yaw: because half of the motors spin the opposite direction to the other half, yaw is induced by increasing the speed of all motors spinning in one direction, mismatching the aerodynamic torques and rotating the drone. In the case of the mini quadcopter, each of the two rear motors spin in different directions. Therefore, when the paper plane begins to yaw off-centre, the flight controller increases power to the appropriate motor.

Mounting the flight controller and motors to the paper plane can either be achieved using a 3D-printed mount [Peter] created, or small piece of foam. Shown here is the foam design that mounts the propellers at wing level but the 3D printed version has then under the fuselage and flies a bit better.

Making paper planes too much effort? You could always use the one-stroke paper plane folder, or even the paper plane machine gun.

Continue reading “RC Paper Airplane From Guts Of Quadcopter” →

3D Drone Video

April 21, 2018 by Al Williams 10 Comments

If you enjoy flying quadcopters, it is a good bet that you’ll have a drone with a camera. It used to be enough to record a video for later viewing, but these days you really want to see a live stream. The really cool setups have goggles so you can feel like you are actually in the cockpit. [Andi2345] decided to go one step further and build a drone that streams 3D video. You can see a video of the system, below.

Outdoors, there’s probably not a lot of advantage to having a 3D view, but it ought to be great for a small indoor drone. The problem is, of course, a small drone doesn’t have a lot of capacity for two cameras. The final product uses two cameras kept in sync with a sync separator IC and a microcontroller, while an analog switch intersperses the frames.

On the viewing side, a USB frame grabber and a Raspberry Pi splits the images again. At first, the system used an LCD screen married with a Google Cardboard-style goggle, but eventually, this became a custom Android application.

Continue reading “3D Drone Video” →

Hackaday Links: March 25, 2018

March 25, 2018 by Brian Benchoff 26 Comments

File this one under, ‘don’t do this yourself, but we’re glad they filmed it.’ [Denis Koryakin] flew a quadcopter to 10km, or about 33,000 feet. This was just an experiment to see if it was possible. A few items of note from the video: this thing was climbing at 14-15 m/s when it first took off. It was barely climbing at 2 m/s at 10km. Second: it was really, really cold. The ground temperature was -10 C, and temperatures at 8km reached -50 C. Density altitude is on this guy’s side, and I don’t know if this would be possible in warmer temperatures.

Hold on to your hats, there’s a gigantic space station that’s going to crash sometime in the next few weeks. Tiangong-1, an 8-ton space station launched in 2011, is going to reenter the atmosphere ‘sometime between March 30 and April 6’. Because of orbits and stuff, it’s more likely to reenter at the highest latitudes, and this space station has an inclination of 42.7 degrees. If your latitude is 42° N or 42° S, you should probably pull a Liza Minnelli on this situation and spend the next month in bed.

Hey, cool! The Tindie Badge is being used to teach orphans in Bosnia how to solder.

The BBC has decided to cancel Robot Wars. No, it’s not Battlebots — the house robots always seemed to be a bit overkill and added too much drama. No, it’s not Scrapheap Challenge or Junkyard Wars, but Robot Wars was legitimately fun, and cheap-to-produce reality TV. The engineering that went into these bots was amazing, and this is a loss for the entire engineering community. Here’s a change.org petition against its cancellation, but we all know how successful those change.org petitions can be.

FREE CHIPS!. Free motor drivers, actually, which is even more impressive. Aisler puts together BOMs for projects and such — think of it as an on-demand kitting service. They’re throwing in free Trinamic drivers with orders. Someone should build a motor driver breakout.

Control A Swarm Of RC Vehicles With ESP8266

March 17, 2018 by Tom Nardi 9 Comments

Over at RCgroups, user [Cesco] has shared a very interesting project which uses the ever-popular ESP8266 as both a transmitter and receiver for RC vehicles. Interestingly, this code makes use of the ESP-Now protocol, which allows devices to create a mesh network without the overhead of full-blown WiFi. According to the Espressif documentation, this mode is akin to the low-power 2.4GHz communication used in wireless mice and keyboards, and is designed specifically for persistent, peer-to-peer connectivity.

Switching an ESP8266 between being a transmitter or receiver is as easy as commenting out a line in the source code and reflashing the firmware. One transmitter (referred to as the server in the source code) can command eight receiving ESP8266s simultaneously. [Cesco] specifically uses the example of long-range aircraft flying in formation; only coming out of the mesh network when it’s time to manually land each one.

[Cesco] has done experiments using both land and air vehicles. He shows off a very hefty looking tracked rover, as well as a quickly knocked together quadcopter. He warns the quadcopter flies like “a wet sponge”, but it does indeed fly with the ESP’s handling all the over the air communication.

To be clear, you still need a traditional PPM-compatible RC receiver and transmitter pair to use his code. The ESPs are simply handling the over-the-air communication. They aren’t directly responsible for taking user input or running the speed controls, for example.

This isn’t the first time we’ve seen an ESP8266 take the co-pilot’s seat in a quadcopter, but the maniacal excitement we feel when considering the possibility of having our very own swarm of flying robots gives this particular project an interesting twist.