RepRap has released a new driver board for their stepper motors. They’ve honed the design to be easier to assemble and cheaper. We’re sure all of that is wonderful, but what really got our attention was the video. In the video, which you can see after the break, they run a test file through it to make it “sing” happy birthday. Is this something that everybody does and we’re just now catching on? Why all the musical stepper motors today?
The CupCake CNC Kit is the flagship product of MakerBot industries, a joint venture between [Bre Pettis] and [Zach Hoeken]. At $750, it comes with all the motors, belts, body pieces, bearings, belts, and other pieces to assemble it. You could be printing your own 3d objects in a matter of hours with this. 3D printers with only slightly larger capacities can run thousands of dollars. The only advantage to some of the commercial products might be resolution. They don’t give much as far as technical data as the unit isn’t available yet. They should start Shipping before April 15th, so they can’t be far off. This could possibly be a competitor for the RepRap. Since RepRap doesn’t offer a complete kit, we’ll have to speculate. We’ve seen estimates from $500 to $1000 to build one.
[via adafruit industries blog]
What you see above is the culmination of [Zach Smith]’s work building a pinch wheel style extruder for the RepRap. The current RepRap 3D printer uses a screw mechanism to push 3mm polymer filament into a heating barrel where it is melted and then extruded through a fine nozzle. [Zach]’s new version uses a drive gear from SDP/SI mounted directly to the DC motor we saw him teardown earlier. He’s redesigned the carrier for the extruder as well. It’s now much lighter and has provisions for mounting current and future controller electronics along with a magnetic rotary encoder. In the last two days, he’s been doing real world testing. It’s been doing well, but he’s learning to do things like always using a full spool and not trying to run short lengths back to back.
The RepRap project has made heavy use of the Solarbotics GM3 Gearmotor as part of their extruders. Unfortunately they’ve proven to be underpowered for the task and the plastic gears could cause future problems. [Zach] decided to investigate some other options. He bought a pile of motors from Kysan to try out. He posted a teardown of one of the motors on Flickr. He found it not only easy to disassemble, but the metal gears were also easy to put back together. Next up is testing it on the machine.
When the RepRap team found themselves pushing the limits of the Arduino, they started looking for alternatives. They found it in the ATMega644P. It has four times the memory and four times the RAM compared to the ATMega168 used in the standard Arduino. It also has 32 I/O pins. They ported the Arduino software to the microcontroller and started producing Sanguino boards. Now that the base design is nailed down, they’ve begun expanding it to their specific purpose. Pictured above is a prototype RepRap motherboard. While the Sanguino is barebones, this board has onboard connectors for all of the RepRap’s motors, so you can just plug it in. It is also designed to support the future Generation 3 electronics. Probably the most interesting feature is the SD card slot. The goal is to eventually have a board that can run the RepRap without a host computer if necessary; it will manufacture designs directly from the flash card.
We couldn’t make Roboexotica in Vienna, Austria this year (check out last year’s coverage), so we asked [Bre Pettis] to act as our liaison.
Last night was the opening party of Roboexotica, the worldwide gathering of cocktail robots. It was a blast! Pictured above is Robovox, a 40 foot high robot that you can text message to and it will say what you text to it! Continue reading “Roboexotica 2008”
Ponoko is an on-demand manufacturing service. You submit your design and they’ll cut it out of one of their many materials. The site is built so you can sell your products or designs directly. They recently took a major step with the introduction of Designmake Prime. It’s a monthly subscription based service with many benefits. It lets you submit DXFs for evaluation instead of their standard EPS or SVG. You can request any material you want and they’ll provide direct support. You also get priority in manufacturing queues. While they’ve always offered an à la carte service, this new move puts Ponoko directly in the role of a traditional manufacturer. Offering manufacturing as a service shows their intention of former a relationship with their customers, but at the an individual level, which most manufacturers can’t approach because of scale.
Ponoko first came to our attention when RepRap published an acrylic version of their machine.
[via Fabbaloo]
