3D Printing Goes Hand in Hand with Iron Man Inspired Prosthetic

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It’s exciting how much 3D printing has enabled us to produce pretty much any shape for any purpose on the fly. Among the most thoughtful uses for the technology that we’ve seen are the many functioning and often beautiful prosthetics that not only succeed in restoring the use of a limb, but also deliver an air of style and self-expression to the wearer. The immediate nature of the technology allows for models to be designed and produced rapidly at a low-cost, which works excellently for growing children. [Pat Starace’s] Iron Man inspired 3D printed hand and forearm are a perfect example of such personality and expert engineering… with an added dash of hacker flair.

With over twenty years of experience in animatronics behind him, [Starace] expertly concealed all of the mechanical ligaments within the design of his arm, producing a streamline limb with all the nuance of lifelike gesture. It was important that the piece not only work, but give the wearer that appropriate super hero-like feeling while wearing it. He achieves this with all the bells and whistles hidden within the negative space of the forearm, which give the wearer an armory of tricks up their sleeve. Concealed in the plating, [Starace] uses an Arduino and accelerometer to animate different sets of LEDs as triggered by the hand’s position coupled with specific voice commands. Depending on what angle the wrist is bent at, the fingers will either curl into a fist and reveal hidden ‘lasers’ on the back of the hand, or spread open around a pulsing circle of light on the palm when thrust outward.

The project took [Starace] quite a bit of time to print all the individual parts; around two days worth of time. This however is still considered quick in comparison to the custom outfitting and production of traditional prosthetics… not to mention, the traditional stuff wouldn’t have LEDs. This piece has a noble cause, and is an exciting example of how 3D printing is adding a level of heroism to everyday life.

Thank you Julius for pointing out this awesome project to us!

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Open-Source Water Quality Tester

Open-Source Water Quality Tester

Contaminated water is a huge problem in many third-world countries. Impure water leads to many serious health problems, especially in children. Installing a water purification system seems like a simple solution to this problem, but choosing the right purification system depends on the level of contaminants in the water.

Water turbidity testers are often used to measure the severity of water contamination. Unfortunately most commercial water turbidity testers are very expensive, so [Wijnen, Anzalone, and Pearce] set out to develop a much more affordable open-source tester. Their tester performs just as well as commercial units, but costs 7-15 times less.

The open-source water tester was designed in OpenSCAD and 3d printed. It houses an Arduino with a custom shield that measures the frequency from several TSL235R light-to-frequency converters. An LED illuminates the water and the sensors measure how much light is diffused and reflected off of particles in the water. Another sensor measures the brightness of the LED as a baseline reference. The turbidity of the water is calculated from the brightness values, and is displayed on a character LCD. More details about the tester are included in a fairly extensive paper.

[Thanks Andrew]

Controlling a Quadcopter with Gestures

Gesture Controlled Quadcopter

[grassjelly] has been hard at work building a wearable device that uses gestures to control quadcopter motion. The goal of the project is to design a controller that allows the user to intuitively control the motion of a quadcopter. Based on the demonstration video below, we’d say they hit the nail on the head. The controller runs off an Arduino Pro Mini-5v powered by two small coin cell batteries. It contains an accelerometer and an ultrasonic distance sensor.

The controller allows the quadcopter to mimic the orientation of the user’s hand. The user holds their hand out in front of them, parallel to the floor. When the hand is tilted in any direction, the quadcopter copies the motion and will tilt the same way. The amount of pitch and roll is limited by software, likely preventing the user from over-correcting and crashing the machine. The user can also raise or lower their hand to control the altitude of the copter.

[grassjelly] has made all of the code and schematics available via github.

Kickstarter Monitor Will Brighten Your Day

kickstarter notifications

Keeping up with a kickstarter campaign can be quite a task, especially if your project is real (looking at you, Scribble Pen!) and you’re trying to keep up with product fabrication and all the other logistics involved in bringing a product to market. [macetech] are currently in the middle of a campaign themselves and built a loud, bright alert system to notify them of any new kickstarter backers.

The project uses a LED marquee to display the current number of backers, but every time a new backer contributes to the project, a blindingly bright green arrow traffic signal is illuminated and a piezo speaker plays a celebration tune. All of these devices are controlled by an Arduino Yun which, with its built-in Atheros chipset, easily connects to the network and monitors the kickstarter page for changes.

[macetech] used some interesting hardware to get everything to work together. They used a USB-to-RS232 cable with and FTDI chip to drive the LED marquee and a PowerSwitchTail 2 from Adafruit to drive the power-hungry traffic signal. Everything was put together in a presentable way for their workshop and works great! All of the source code is available on their project page, and you can check out their RGB LED Shades kickstarter campaign too.

New Brain for an Old Washing Machine

washing machine controller

When the washing machine at [hydronucleus]‘s place went on the fritz, he went straight to the toolbox to try to repair it. The problem was with the old mechanical control unit, so [hydronucleus] got an Arduino out of the parts bin to create a brand new electronic controller for his washing machine. (Imgur Link)

drumThe old mechanical controller functioned like a player piano. A rotating drum with ridges actuate different cycles in the washing machine. Some of the cycles weren’t working properly so [hydronucleus] ripped them out. With the help of a schematic posted on the washing machine itself, the cycles were able to be programmed into the Arduino.

The other obstacle in this repair was getting enough relays together to switch everything in the washing machine. This was solved with a Sainsmart 16 relay block, which has more than enough relays for the job. [hydronucleus] wired up an LCD and a pushbutton to control it and his washing machine is as good as new! The cost of the repair certainly beats a new machine, too. Although if it finally gives up the ghost completely, he could always turn it into a windmill.

Want to read more about [hydronucleus]‘s washing machine hack? Check out his Reddit thread!

BORAT: Bathroom Monitor for the Future

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A recent company move has left [kigster] and his 35 coworkers in a frustrating situation. Their new building only has two single occupancy bathrooms. To make matters worse, the bathrooms are located on two different floors. Heading to one bathroom, finding it occupied, then running upstairs to find the second bathroom also occupied became an all to common and frustrating occurrence at the office.

It was obvious the office needed some sort of bathroom occupancy monitoring system – much like those available on commercial aircraft. [kigster] asked for a budget of about $200 to build such a system. His request was quickly granted it by office management. They must have been on their way to the bathroom at the time.

[kigsteborat2r] began work on BORAT: Bathroom Occupancy Remote Awareness Technology. The initial problem was detecting bathroom occupancy. The easiest method would be to use door locks with embedded switches, much those used in aircraft. Unfortunately, modifying or changing the locks in a rented office space is a big no-no. Several other human detection systems were suggested and rejected. The final solution was a hybrid. Sonar, Passive Infrared (PIR), and light sensors work in concert to detect if a person is in the bathroom. While we think the final “observer unit” is rather cool looking, we’re sure unsuspecting visitors to the office may be wondering why a two eyed robot is staring at them on the throne.

The display side of the system was easy. The entire system communicates with the venerable nRF24L01+ radio modules, so the display just needed a radio module, an arduino, and a way of displaying bathroom status. Two LED matrices took care of that issue.

We really like this hack. Not only is it a great use of technology to solve a common problem, but it’s also an open source system. BORAT’s source code is available on [kigster's] github.

Want to know more about BORAT? Kigster is answering questions over on his thread in the Arduino subreddit.

A Simple Floppy Music Controller

Arduino Floppy Music Shield

While playing music with floppy drives has been done many times over, making any device with a stepper motor play music still appeals to the hacker in all of us. [Tyler] designed an Arduino shield and a library which lets you get up and running in no time. [Tyler]‘s shield includes pin headers to connect 4 floppy drives, which plug directly into the shield. The drives don’t need any modification before being used.

While you could simply wire a few floppy drives up to an Arduino with some jumpers, this breakout shield makes connecting your drives trivial. In addition to designing the shield, [Tyler] released an Arduino library to make things even easier. The library lets you simply set the frequency you want each drive to play, which saves a bit of legwork.

The floppy-controlling Arduino library is available on GitHub and a video of the controller is included after the break.

[Read more...]

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