A Microwave Frequency Doubler

It is an age-old problem. You have a 2.5 GHz source and you want it at 5 GHz. You need a frequency doubler. [All Electronics Channel] has an interesting video that talks not only about the theory of such a device but shows a practical one made with copper strips on a blank PCB substrate.

A fun thing about microwaves is that even little strips of copper are circuit elements since the wavelength at 2.5 GHz is only 12cm. That means a quarter-wave stub is only 3 cm — just over an inch.

The construction technique used is simple and, as he points out, experimenting with a real circuit will give you much more feel for how these circuits work than just reading and working out the math.

The multiplier drives an amplifier into nonlinearity which, of course, generates harmonics. Then a bandpass filter selects the second harmonic. If you haven’t dealt with stub circuits before, you might want to read up on how a piece of copper connected at one end can act like an inductor, a capacitor, or even a tuned circuit.

If you want more detail on the copper tape technique, we can help. If you don’t want to double frequency, maybe you would prefer to try voltage.

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A Bird 43 wattmeter and its homebrew equivalent

Homebrew Wattmeter Pays Homage To Sturdy Original

If there’s one instrument that hams and other radio enthusiasts covet, it’s the venerable Bird 43 Thruline wattmeter. The useful RF tool has barely changed in the nearly 70 years since it was first introduced, and they’re built like a tank. This makes Bird meters highly desirable, and therefore quite expensive either brand new or on the swap-meet circuit.

But radio amateurs are nothing if not resourceful, and building a homebrew version of the Bird wattmeter (in Portuguese; Google translate tool at the bottom of the page) as Brazilian ham [Luciano Sturaro (PY2BBS)] did is a good way to get your hands on one. Granted, [Luciano] had a head start: a spare line set, which is the important bit from a Bird wattmeter. The machined metal part is in effect an air-insulated section of coaxial cable that the RF signal passes through on its way from transmitter to antenna. A “slug” is inserted into the cavity in the line set to sense the RF and couple it to the meter electronics; the slug can be rotated to measure RF traveling in either direction, allowing the user to determine how much RF is getting reflected by the antenna system.

[Luciano]’s version of the meter is faithful to the sturdy construction of the original, with a solid steel case that mimics its classic lines — the case even sports the same color scheme and stout leather carry handle. There are some changes to the electronics, and the meter movement itself is different from the original, but all in all, the “Buzz 50” looks fantastic. We especially love the detailed nameplate as an homage to Bird.

The thing about Bird — and Bird-like — meters is that the slugs are like potato chips; you can’t have just one. Curious as to how these slugs work? Check out this slug repair project.

[Featured image of Bird 43 Wattmeter: Martin RF Supply]

Thanks to [Niko Huenk] for the tip!

An acousto-optic tunable filter and laser

Acousto-Optic Filter Uses Sound To Bend Light

We all know that light and sound are wave phenomena, but of very different kinds. Light is electromechanical in nature, while sound is mechanical. Light can travel through a vacuum, while sound needs some sort of medium to transmit it. So it would seem that it might be difficult to use sound to modify light, but with the right equipment, it’s actually pretty easy.

Easy, perhaps, if you’re used to slinging lasers around and terms like “acousto-optic tunable filter” fall trippingly from your tongue, as is the case for [Les Wright]. An AOTF is a device that takes a radio frequency input and applies it to a piezoelectric transducer that’s bonded to a crystal of tellurium oxide. The RF signal excites the transducer, which vibrates the TeO2 crystal and sets up a standing wave within it. The alternating bands of compressed and expanded material within the crystal act like a diffraction grating. Change the excitation frequency, and the filter’s frequency changes too.

To explore the way sound can bend light, [Les] picked up a commercial AOTF from the surplus market. Sadly, it didn’t come with the RF driver, but no matter — a few quick eBay purchases put the needed RF generator and power amplifier on his bench. The modules went into an enclosure to make the driver more of an instrument and less of a one-off, with a nice multi-turn pot and vernier knob for precise filter adjustment. It’s really kind of cool to watch the output beam change colors at the twist of a knob, and cooler still to realize how it all works.

We’ve been seeing a lot of [Les]’ optics projects lately, from homemade TEA lasers to blasting the Bayer filter off a digital camera, each as impressive as the last! Continue reading “Acousto-Optic Filter Uses Sound To Bend Light”

Cable Modem Turned Spectrum Analyzer

Hopefully by now most of us know better than to rent a modem from an internet service provider. Buying your own and using it is almost always an easy way to save some money, but even then these pieces of equipment won’t last forever. If you’re sitting on an older cable modem and thinking about tossing it in the garbage, there might be a way to repurpose it before it goes to the great workbench in the sky. [kc9umr] has a way of turning these devices into capable spectrum analyzers.

The spectrum analyzer feature is a crucial component of cable modems to help take advantage of the wide piece of spectrum that is available to them on the cable lines. With some of them it’s possible to access this feature directly by pointing a browser at it, but apparently some of them have a patch from the cable companies to limit access. By finding one that hasn’t had this patch applied it’s possible to access the spectrum analyzer, and once [kc9umr] attached some adapters and an antenna to his cable modem he was able to demonstrate it to great effect.

While it’s somewhat down to luck as to whether or not any given modem will grant access to this feature, for the ones that do it seems like a powerful and cheap tool. It’s agnostic to platform, so any computer on the network can access it easily, and compared to an RTL-SDR it has a wider range. There are some limitations, but for the price it can’t be beat which will cost under $50 in parts unless you happen to need two inputs like this analyzer .

Thanks to [Ezra] for the tip!

New Video Series: Learning Antenna Basics With Karen Rucker

We don’t normally embrace the supernatural here at Hackaday, but when the topic turns to the radio frequency world, Arthur C. Clarke’s maxim about sufficiently advanced technology being akin to magic pretty much works for us. In the RF realm, the rules of electricity, at least the basic ones, don’t seem to apply, or if they do apply, it’s often with a, “Yeah, but…” caveat that’s sometimes hard to get one’s head around.

Perhaps nowhere does the RF world seem more magical than in antenna design. Sure, an antenna can be as simple as a straight piece or two of wire, but even in their simplest embodiments, antennas belie a complexity that can really be daunting to newbie and vet alike. That’s why we were happy to recently host Karen Rucker’s Introduction to Antenna Basics course as part of Hackaday U.

The class was held over a five-week period starting back in May, and we’ve just posted the edited videos for everyone to enjoy. The class is lead by Karen Rucker, an RF engineer specializing in antenna designs for spacecraft who clearly knows her business. I’ve watched the first video of the series and so far and really enjoy Karen’s style and the material she has chosen to highlight; just the bit about antenna polarization and why circular polarization makes sense for space communications was really useful. I’m keen to dig into the rest of the series playlist soon.

The 2021 session of Hackaday U may be wrapped up now, but fear not — there’s plenty of material available to look over and learn from. Head over to the course list on Hackaday.io, pick something that strikes your fancy, and let the learning begin!

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Garage Semiconductor Fab Gets Reactive-Ion Etching Upgrade

It’s a problem that few of us will likely ever face: once you’ve built your first homemade integrated circuit, what do you do next? If you’re [Sam Zeloof], the answer is clear: build better integrated circuits.

At least that’s [Sam]’s plan, which his new reactive-ion etching setup aims to make possible. While his Z1 dual differential amplifier chip was a huge success, the photolithography process he used to create the chip had its limitations. The chemical etching process he used is a bit fussy, and prone to undercutting of the mask if the etchant seeps underneath it. As its name implies, RIE uses a plasma of highly reactive ions to do the etching instead, resulting in finer details and opening the door to using more advanced materials.

[Sam]’s RIE rig looks like a plumber’s stainless steel nightmare, in the middle of which sits a vacuum chamber for the wafer to be etched. After evacuating the air, a small amount of fluorinated gas — either carbon tetrafluoride or the always entertaining sulfur hexafluoride — is added to the chamber. A high-voltage feedthrough provides the RF energy needed to create a plasma, which knocks fluorine ions out of the process gas. The negatively charged and extremely reactive fluorine ions are attracted to the wafer, where they attack and etch away the surfaces that aren’t protected by a photoresist layer.

It all sounds simple enough, but the video below reveals the complexity. There are a lot of details, like correctly measuring vacuum, avoiding electrocution, keeping the vacuum pump oil from exploding, and dealing with toxic waste products. Hats off to [Sam’s dad] for pitching in to safely pipe the exhaust gases through the garage door. This ties with [Huygens Optics]’s latest endeavor for the “coolest things to do with fluorine” award.

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Is That An EMP Generator In Your Pocket Or Is My Calculator Just Broken?

Ah, what fond memories we have of our misspent youth, walking around with a 9,000-volt electromagnetic pulse generator in our Levi’s 501s and zapping all the electronic devices nobody yet carried with them everywhere they went. Crazy days indeed.

We’re sure that’s not at all what [Rostislav Persion] had in mind when designing his portable EMP generator; given the different topologies and the careful measurement of results, we suspect his interest is strictly academic. There are three different designs presented, all centering around a battery-powered high-voltage power module, the Amazon listing of which optimistically lists as capable of a 400,000- to 700,000-volt output. Sadly, [Rostislav]’s unit was capable of a mere 9,000 volts, which luckily was enough to get some results.

Coupled to a spark gap, one of seven different coils — from one to 40 turns — and plus or minus some high-voltage capacitors in series or parallel, he tested each configuration’s ability to interfere with a simple pocket calculator. The best range for a reset and scramble of the calculator was only about 3″ (7.6 cm), although an LED hooked to a second coil could detect the EMP up to 16″ (41 cm) away. [Rostislav]’s finished EMP generators were housed in a number of different enclosures, one of which totally doesn’t resemble a pipe bomb and whose “RF Hazard” labels are sure not to arouse suspicions when brandished in public.

We suppose these experiments lay to rest the Hollywood hype about EMP generators, but then again, their range is pretty limited. You might want to rethink your bank heist plans if they center around one of these designs.

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