Hackaday Links: May 8, 2022

May 8, 2022 by Dan Maloney 13 Comments

Russia’s loose cannon of a space boss is sending mixed messages about the future of the International Space Station. Among the conflicting statements from Director-General Dmitry Rogozin, the Roscosmos version of Eric Cartman, is that “the decision has been made” to pull out of the ISS over international sanctions on Russia thanks to its war on Ukraine. But exactly when would this happen? Good question. Rogozin said the agency would honor its commitment to give a year’s notice before pulling out, which based on the current 2024 end-of-mission projections, means we might hear something definitive sometime next year. Then again, Rogozin also said last week that Roscosmos would be testing a one-orbit rendezvous technique with the ISS in 2023 or 2024; it currently takes a Soyuz about four orbits to catch up to the ISS. So which is it? Your guess is as good as anyones at this point.

At what point does falsifying test data on your products stop being a “pattern of malfeasance” and become just the company culture? Apparently, something other than the 40 years that Mitsubishi Electric has allegedly been doctoring test results on some of their transformers. The company has confessed to the testing issue, and also to “improper design” of the transformers, going back to the 1980s and covering about 40% of the roughly 8,400 transformers it made and shipped worldwide. The tests that were falsified were to see if the transformers could hold up thermally and withstand overvoltage conditions. The good news is, unless you’re a power systems engineer, these aren’t transformers you’d use in any of your designs — they’re multi-ton, multi-story beasts that run the grid. The bad news is, they’re the kind of transformers used to run the grid, so nobody’s stuff will work if one of these fails. There’s no indication whether any of the sketchy units have failed, but the company is “considering” contacting owners and making any repairs that are necessary.

For your viewing pleasure, you might want to catch the upcoming documentary series called “A League of Extraordinary Makers.” The five-part series seeks to explain the maker movement to the world, and features quite a few of the luminaries of our culture, including Anouk Wipprecht, Bunnie Huang, Jimmy DiResta, and the gang at Makers Asylum in Mumbai, which we assume would include Anool Mahidharia. It looks like the series will focus on the real-world impact of hacking, like the oxygen concentrators hacked up by Makers Asylum for COVID-19 response, and the influence the movement has had on the wider culture. Judging by the trailer below, it looks pretty interesting. Seems like it’ll be released on YouTube as well as other channels this weekend, so check it out.

But, if you’re looking for something to watch that doesn’t require as much commitment, you might want to check out this look at the crawler-transporter that NASA uses to move rockets to the launch pad. We’ve all probably seen these massive beasts before, moving at a snail’s pace along a gravel path with a couple of billion dollars worth of rocket stacked up and teetering precariously on top. What’s really cool is that these things are about as old as the Space Race itself, and still going strong. We suppose it’s easier to make a vehicle last almost 60 years when you only ever drive it at half a normal walking speed.

And finally, if you’re wondering what your outdoor cat gets up to when you’re not around — actually, strike that; it’s usually pretty obvious what they’ve been up to by the “presents” they bring home to you. But if you’re curious about the impact your murder floof is having on the local ecosystem, this Norwegian study of the “catscape” should be right up your alley. They GPS-tagged 92 outdoor cats — which they dryly but hilariously describe as “non-feral and food-subsidized” — and created maps of both the ranges of individual animals, plus a “population-level utilization distribution,” which we think is a euphemism for “kill zone.” Surprisingly, the population studied spent almost 80% of their time within 50 meters of home, which makes sense — after all, they know where those food subsidies are coming from.

Throttle Your Solid Rocket Motors With This One Simple Trick!

March 18, 2022 by Ryan Flowers 14 Comments

For decades, mankind was content to launch payloads into orbit and then watch hundreds of thousands of hours of blood sweat and tears just crash into the ocean. Then, partially because of huge advancements in being able to throttle rocket engines, we started landing our first stage boosters. [Joe] over at the BPS.space YouTube channel is tired of watching SpaceX have all the booster landing fun, but he’s not quite at the throttled liquid engine stage yet. So in the video below the break he asked the question: Can you throttle solid rocket motors? Yes. No. Sort of.

Throttling liquid rocket engines is actually not that different from throttling any other engine- by limiting the amount of fuel and oxidizer. This is challenging all on its own because well… it’s rocket science. With liquid rocket engines though, the concept is at least straightforward. But model rocketry hobbyists only use liquid fueled engines on the extreme high end. The vast majority instead use solid fueled rockets where the fuel is pre-mixed and isn’t variable at all.

These obvious hurdles didn’t stop [Joe] from trying. And trying again. Then, again. And once more for good measure. And then again for repeatability. There are definitely some failures along the way, and we applaud [Joe] for even admitting that he didn’t know how to use a drill properly. Hackers of any age can relate to the time when the didn’t know how to do something, although we also tend to not talk about that part too much.

We won’t spoil the ending except to say that the video is definitely worth a watch to see how [Joe] essentially solves the problem of limiting the effective thrust of a solid rocket engine without actually throttling the engine, and learns about a new issue he’d never seen before.

Of course you can also make rocket engines at home out of a plethora of ingredients, just be sure to do it in somebody else’s kitchen!

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Hackaday Links: March 13, 2022

March 13, 2022 by Dan Maloney 13 Comments

As Russia’s war on Ukraine drags on, its knock-on effects are being felt far beyond the eastern Europe theater. And perhaps nowhere is this more acutely felt than in the space launch industry, seeing that at least until recently, Russia was pretty much everyone’s go-to ride to orbit. All that has changed now, at least temporarily, and has expanded to include halting sales of rocket engines used in other nations’ launch vehicles. Specifically, Roscosmos has put an end to exports of the RD-180 engine used in the US Atlas V launch vehicle, along with the RD-181 thrusters found in the Antares rocket. The loss of these engines may be more symbolic than practical, at least for the RD-180 — United Launch Alliance stopped selling launches on Atlas V back last year, and had secured the engines it needed for the 29 flights it has booked by that April. Still, there’s some irony that the Atlas V, which started life as an ICBM aimed at the USSR in the 1950s, has lost its Russian-made engines.

Bad news for Jan Mrázek’s popular open-source parametric search utility which made JLCPCB’s component library easier to use. We wrote about it back in 2020, and things seemed to be going fine up until this week, when Jan got a take-down request for his service. When we first heard about this, we checked the application’s web page, which bore a big red banner that included what were apparently unpleasant accusations Jan had received, including the words “reptile” and “parasitic.” The banner is still there, but the text has changed to a more hopeful tone, noting that LCSC, the component supplier for JLC’s assembly service, objected to the way Jan was pulling component data, and that they are now working together on something that everyone can be happy with. Here’s hoping that the service is back in action again soon.

Good news, everyone: Epson is getting into the 3D printer business. Eager to add a dimension to the planar printing world they’ve mostly worked in, they’ve announced that they’ll be launching a direct-extrusion printer sometime soon. Aimed at the industrial market, the printer will use a “flat screw extruder,” which is supposed to be similar to what the company uses on its injection molding machines. We sure didn’t know Epson was in the injection molding market, so it’ll be interesting to see if expertise there results in innovation in 3D printing, especially if it trickles down to the consumer printing market. Just as long as they don’t try to DRM the pellets, of course.

You can’t judge a book by its cover, but it turns out that there’s a lot you can tell about a person’s genetics just by looking at their face. At least that’s according to an AI startup called FDNA, which makes an app called “Face2Gene” that the company claims can identify 300 genetic disorders by analyzing photos of someone’s face. Some genetic disorders, like Down Syndrome, leave easily recognizable facial features, but some changes are far more subtle and hard to recognize. We had heard of cases where photos of toddlers posted on social media were used to diagnose retinoblastoma, a rare cancer of the retina. But this is on another level entirely.

And finally, working in an Amazon warehouse has got to be a tough gig, and if some of the stories are to be believed, it borders on being a horror show. But one Amazonian recently shared a video that showed what it’s like to get trapped by his robotic coworkers. The warehouse employee somehow managed to get stuck in a maze created by Amazon’s pods, which are stacks of shelves that hold merchandise and are moved around the warehouse floor by what amounts to robotic pallet jacks. Apparently, the robots know enough to not collide with their meat-based colleagues, but not enough to not box them in. To be fair, the human eventually found a way out, but it was a long search and it seems like another pod could have moved into position to block the exit at any time. You could see it as a scary example of human-robot interaction gone awry, but we prefer to look at it as the robots giving their friend a little unscheduled break away from the prying eyes of his supervisor.

Grocery Store Rocket Fuel: Don’t Try This At Home!

February 25, 2022 by Ryan Flowers 30 Comments

It seems like whenever the topic of rocket science comes up, the conversation quickly shifts to that of rocket fuels. As discussed in the excellent [Scott Manley] video below the break, there are many rocket fuels that can be found in some way, state, or form at your local grocery or liquor store. The video itself is a reaction to some college students in Utah who caused an evacuation when the rocket fuel they were cooking up exploded.

[Scott] himself theorizes that the fuel they were cooking was Rocket Candy, a volatile mix of sugar and potassium nitrate that is known to go Kaboom on occasion. And as it turns out, the combination might not even be legal in your area because as much as it can be used as rocket fuel, it can also be used for other things that go boom.

So, what else at your local megamart can be used to get to orbit? [Scott] talks about different kinds of alcohols, gasses, cleaners- all things that can be used as rocket fuel. He also talks about all of the solid reasons you don’t want to do this at home.

If this type of things gets your molecules excited, you might enjoy a bit we posted recently about using another grocery store staple to save Martian colonists from being held back by gravity.

Reusable Booster Rockets, Asian Roundup

January 11, 2022 by Chris Lott 28 Comments

The Space Shuttle’s solid rocket boosters were reusable, although ultimately the overall system didn’t prove cheaper than expendable launches. But given the successes of the Falcon 9 program — booster B1051 completed its 11th mission last month — the idea of a rocket stage returning to the launch site and being reused isn’t such a crazy proposition anymore. It’s not surprising that other space agencies around the world are pursuing this technology.

Last year the India Space Research Organization (ISRO) announced plans for a reusable launcher program based on their GSLV Mark III rocket. The Japan Aerospace Exploratory Agency (JAXA) announced last Fall that it is beginning a reusable rocket project, in cooperation with various industries and universities in Japan. The South Korean space agency, Korea Aerospace Research Institute (KARI), was surprised in November when lawmakers announced a reusable rocket program that wasn’t requested in their 2022 budget. Not in Asia, but in December France’s ArianeGroup announced a reusable rocket program called Maïa.

Speaking of South Korea’s rocketry program, we wrote about the Nuri rocket in October which failed to reach orbit because of a problem in the third stage. Kari recently completed a review of all the data, and concluded the problem was with the anchors of the helium tanks which are located inside the oxidizer tank.

Apparently the changing buoyancy of the submerged tanks with altitude wasn’t completely accounted for in the design of the mounting brackets. When they ultimately failed, the resulting broken piping caused a LOX leak and the subsequent 46-second premature engine shutdown. The next scheduled launch in May 2022 will very likely be delayed.

Tomatoes Are Not Guncotton

November 22, 2021 by Zoe Skyforest 14 Comments

[Integza] hates tomatoes, but loves rocketry. Thus, he decided to see if he could process his most-loathed fruit into some sort of rocket fuel, or at least something relatively flammable. The experiment ended poorly, but the science behind it is interesting.

The basic idea is that tomatoes are largely made up of water, sugar, and cellulose. Thus, if you nitrate that cellulose, it becomes nitrocellulose, also known as guncotton. Guncotton is was once used to replace gunpowder in firearms, though today it’s often used by magicians to create ashless flashes of flame.

To achieve this, [Integza] first attempted to make regular guncotton using a 50:50 mixture of nitric acid and sulfuric acid. The cotton was then neutralized with a baking soda and water mixture to remove excess acid, and the cotton dried. Once tested, it burned quickly as you’d expect from guncotton.

After removing the sugars from tomatoes with water, soap, hydrogen peroxide, and bleach, the tomatoes were then dried to remove excess water before also getting the acid treatment. They were then similarly neutralized, dried, and tested. One tomato did burn rather quickly, while the others merely fizzled.

One of the reasons behind this may have been due to the composition of the tomatoes. Tomatoes often consist of a mixture of cellulose, hemicellulose, and lignin, these latter components are known for producing inferior guncotton. The ramshackle preparation may have had some effect on the results. Let’s just say and it’s not advisable to work with fuming acids without protective gear and a fume hood, either.

The video’s title claims that the tomatoes were turned into rocket fuel, which is far beyond the actual results of the experiment. However, with some more advanced chemical processing, we could certainly see the fruit becoming a mite more flammable than it was. You’re probably better off just sticking to straight cotton though, for the best results. Video after the break.

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30 Days Of Terror: The Logistics Of Launching The James Webb Space Telescope

November 2, 2021 by Dan Maloney 21 Comments

Back during the 2019 Superconference in Pasadena, I had the chance to go to Northrop Grumman’s Redondo Beach campus to get a look at the James Webb Space Telescope. There is the high-bay class 10,000+ cleanroom in building M8, my wife and I along with fellow space nerd Tom Nardi got a chance to look upon what is likely the most expensive single object ever made. The $10 billion dollar space observatory was undergoing what we thought were its final tests before being packaged up and sent on its way to its forever home at the L2 Lagrange point.

Sadly, thanks to technical difficulties and the COVID-19 pandemic, it would be another two years before JWST was actually ready to ship — not a new story for the project, Mike Szczys toured the same facility back in 2015. But the good news is that it finally has shipped, taking the very, very slow first steps on its journey to space.

Both the terrestrial leg of the trip and the trip through 1.5 million kilometers of space are fraught with peril, of a different kind, of course, but still with plenty of chances for mission-impacting events. Here’s a look at what the priceless and long-awaited observatory will face along the way, and how its minders will endure the “30 days of terror” that lie ahead.

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