3D Printed Knife Sharpening Tool Makes The Job Easy

A sharp knife is a joy to use, but many of us are guilty of buying the cheapest kitchen tools available and rarely maintaining them. Keeping knives sharp is key to working with them both safely and effectively, but to sharpen by hand requires patience and skill. [CNC Kitchen] instead decided to use technology to get around the problem, designing a 3D-printed tool to make the job easy (Youtube video, embedded below).

The knife sharpener is a straightforward build, requiring a few simple 3D printed parts in combination with some nuts, bolts, and aluminum rods. It’s designed to use commonly sized whetstones, which makes procurement easy. The design has undergone refinement over the years, with [CNC Kitchen] adding pockets for the magnets and a spherical bearing which reduces slop in the movement.

[CNC Kitchen] reports that the tool works wonderfully, allowing even a novice to sharpen knives well. Parts are available on Thingiverse for those who wish to print their own. If however, you insist on doing things the old-fashioned way, you can get an electronic coach to help improve your technique. Video after the break.

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Specialized Knife Sharpener From Old Airplane

“Surely sharpening a knife can’t be that hard” one might think, as they destroy the edge on their pocket knife by flailing it wildly against a whetstone of indeterminate grain. In reality, knife sharpening is as nuanced a practice as virtually any other field, and getting a quality finish is much harder than it seems. It also gets increasingly complex with different blades, as [Turbo Conquering Mega Eagle] shows with is customized knife sharpening jig.

The hardest part in any blade sharpening is getting the proper bevel angle. A heavy angle is good for heavy-duty tools like axes, but for fine work like shaving a more sharp angle is required. Usually, a table-mounted jig is required but due to production constraints, a handheld one was used. It’s made with push rods and a cam follower from an airplane engine (parts are plentiful since this particular engine breaks all the time) and can impart very specific bevel angles on blades. For example, machetes have a heavy angle near the handle but a finer point towards the tip, and this tool helps streamline sharpening many knives quickly.

If you want to try your hand at another project that’s not as straightforward as it might seem, you might want to build a knife from scratch before you make an attempt at a sharpening tool. It’s just as nuanced a process, but with a little practice can be done with only a few tools.

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Sharpening With Bluetooth

Few things are as frustrating in the kitchen as a dull knife. [Becky] and her chef friend collaborated to build a Bluetooth module to tell you when you are sharpening a knife at the optimum angle. That might sound a little specialized, but the problem boils down to one that is common enough in a lot of situations: how do you tell your exact orientation while in motion? That is, with the knife moving rapidly back and forth over the sharpening stone, how can you measure the angle of the blade reliably?

Looking for a challenge, [Becky’s] first attempt was to just use an accelerometer. It worked, but it wasn’t very precise. Her final answer turned out to be a full inertial measurement unit — the BNO055 — that combines an accelerometer, a magnetometer, and a gyroscope along with enough smarts to fuse the data into actual position data.

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Sharpening Drills Bits The Hard Way

Drill bits are so cheap that when one is too chowdered up to keep working, we generally just toss it out. So you might expect a video on sharpening drill bits to be somewhat irrelevant, but [This Old Tony] makes it work.

The reason this video is worth watching is not just that you get to learn how to sharpen your bits, although that’s an essential metalworker’s skill. Where [This Old Tony]’s video shines is by explaining why a drill bit is shaped the way it is, which he does by fabricating a rudimentary twist drill bit from scratch. Seeing how the flutes and the web are formed and how all the different angles interact to cut material and transport the swarf away is fascinating. And as a bonus, knowing what the angles do allows you to customize a grind for a special job.

[This Old Tony] may be just a guy messing around in his shop, but he’s got a wealth of machine shop knowledge and we always look forward to seeing what he’s working on, whether it’s a homemade fly cutter or a full-blown CNC machine.

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How To Sharpen Your Woodworking Tools On A Budget

Wood may seem like a soft, weak material if you’re used to working with steel, but to do good work, you’ll quickly learn you need your tools sharp. Buying and maintaining a good set of tools can be expensive for the home gamer, so [shopbuilt] put together an Instructable on how to sharpen your woodworking tools on a budget.

The trick is to use sandpaper. It’s a good quality abrasive material and is readily available. You’ll want a selection of different grits – low grits to get started, higher grits when finishing. The reason this is cheaper is that you can get a selection of 5-10 different sandpapers for under $20. Getting even a couple of decent sharpening stones wouldn’t be possible at that price. In the long run, they’ll last longer but this is a budget option we’re talking about.

Obviously you can’t just sharpen something with sandpaper – [shopbuilt] suggests mounting the paper to the flattest surface you can find. The use of a tempered glass panel from a fridge shelf is, in our mind, an inspired choice here. 3D printer enthusiasts have been using similar techniques for heated beds for the best part of a decade now.

We love woodworking here at Hackaday, so get your feet wet with these woodworking basics for the hardware hacker.

Home-made Adjustable Knife Jig

When sharpening a knife, it is critical to have the knife at the right angle. A knife jig handles this for you, letting you focus on getting the edge right. You could just buy one, but where’s the fun in that? [origamimavin] decided to make his own adjustable knife jig using bits he bought from the hardware store for $27, and which you might have in your junk pile. Fortunately for us, he’s written up the process in excellent detail, explaining the how and why of each step.

He used a couple of tools that you might not have lying around (a bandsaw and a belt sander), but these could be easily replaced with their manual cousins, or your local hackerspace will doubtless provide you access to them. Either way, it’s a simple build which could help your knives keep their clean, sharp edge for years to come.

Broken Bread Maker Rises Again, Drives Tool-Sharpening Turntable

Poor [makendo] had seven broken bread makers lying around, all with failed paddle drivers. Since they also all have big motors and other useful parts in them, he decided to turn one of them into a powered tool-sharpening turntable.

First, [makendo]  salvaged the motor, the gear, and the thick circular glass window from one of the bread makers. He cut a platter from plywood the size of the glass window, chamfering the edge to fit the gear. Next, he built a housing from scrap plywood, separating the motor from the platter with a crosspiece to keep the motor free from dust. A large magnet on a hinge collects metal powder from the system quite effectively. The sharpener spins at about 200RPM: fast enough to do the job and slow enough not to get hot.

According to [makendo], the sharpener restores bevels nicely but doesn’t make edges”scary sharp”. To that end, he used a toaster oven door as a base for a series of micro-abrasive grits of sandpaper as a finishing rig. In order to sharpen his chisels uniformly, he made a jig to hold them firmly in place against either the powered turntable or the fine sandpapers.

[Thanks for the tip, Scott]