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169 Articles

Repairing A Component On A Flex Connector

October 11, 2024 by 15 Comments

It used to be you could crack open a TV or radio and really work on the components inside. The smallest thing in there was maybe a disc capacitor a little smaller than your pinky’s nail. Nowadays, consumer electronic boards are full of tiny SMD components. Luckily [StezStix Fix?] has a microscope and the other tools you need. Someone sent him an Amazon Echo Show with a bad touchscreen. Can it be fixed?

The video below shows that it can, but there’s a twist. The bad capacitor was mounted on one of those flexible PCB cables that are so hard to work with. It is hard enough not to damage these when you aren’t trying to remove and replace a component from the surface of the cable.

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Soldering, Up Close And Personal

September 14, 2024 by 13 Comments

A word of warning before watching this very cool video on soldering: it may make you greatly desire what appears to be a very, very expensive microscope. You’ve been warned.

Granted, most people don’t really need to get this up close and personal with their soldering, but as [Robert Feranec] points out, a close look at what’s going on when the solder melts and the flux flows can be a real eye-opener. The video starts with what might be the most esoteric soldering situation — a ball-grid array (BGA) chip. It also happens to be one of the hardest techniques to assess visually, both during reflow and afterward to check the quality of your work. While the microscope [Robert] uses, a Keyence VHX-7000 series digital scope, allows the objective to swivel around and over the subject in multiple axes and keep track of where it is while doing it, it falls short of being the X-ray vision you’d need to see much beyond the outermost rows of balls. But, being able to look in at an angle is a huge benefit, one that allows us a glimpse of the reflow process.

More after the break

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Slim Tactile Switches Save Classic TI Calculator With A Bad Keypad

September 10, 2024 by 16 Comments

For vintage calculator fans, nothing strikes more fear than knowing that someday their precious and irreplaceable daily driver will become a museum piece to be looked at and admired — but never touched again. More often than not, the failure mode will be the keypad.

In an effort to recover from the inevitable, at least for 70s vintage TI calculators, [George] has come up with these nice replacement keypad PCBs. The original membrane switches on these calculators have a limited life, but luckily there are ultra-slim SMD tactile switches these days make a dandy substitute. [George] specifies a 0.8 mm thick switch that when mounted on a 1.6 mm thick PCB comes in just a hair over the original keypad’s 2.2 mm thickness. He has layouts for a TI-45, which should also fit a TI-30, and one for the larger keypads on TI-58s and TI-59s.

While these particular calculators might not in your collection, [George]’s goal is to create an open source collection of replacement keypads for all the vintage calculators sitting in desk drawers out there. And not just keypads, but battery packs, too.

An Arduino Nano Clone In A DIP-Sized Footprint

June 22, 2024 by 33 Comments

Nobody doubts the utility of the Arduino Nano and its many clones, and chances are good you’ve got at least one or two of the tiny dev boards within arm’s reach right now. But as small as it is, the board still takes up a fair amount of real estate, especially on solderless breadboards during the prototyping phase of a project. Wouldn’t it be nice to shrink down the Nano just a bit and regain a couple of rows for plugging in components and jumpers?

It looks like [Albert van Dalen] thought so, and he managed to get a Nano’s functionality — and then some — onto a DIP-26 footprint. The aptly named “Nano DIP,” which at 33 mm x 10 mm — about the same size as the ATmega328 on the Arduino Uno — will tickle the miniaturization fans out there. The board is built around an ATtiny3217 and has almost all of the Nano’s features, like a USB port, reset button, built-in LEDs, 5 V regulator, and preloaded bootloader. Its big extra feature is the 350-kilosamples-per-second 8-bit DAC, while sacrificing external crystal pins and a 3.3 V regulator.

To make the board cheap enough to manufacture, [Albert] elected a minimum component size of 0402, which made squeezing all the parts onto the board challenging. The MCU barely fits between the header pin pads, and the Micro USB jack had to be a vertical-mount type. It does the business, though, so if you’re looking to free up a little breadboard space, check it out.

Broken Lens Provides Deep Dive Into Camera Repair

May 13, 2024 by 18 Comments

While most of us are probably willing to pick up the tools and void the warranty on just about anything, often just to see what’s inside, many of us draw the line at camera gear. The tiny screws, the complex mechanisms, and the easily destroyed optical elements are all enough to scare off the average hacker. Not so for [Anthony Kouttron], who tore into a broken eBay Sigma lens and got it working again.

Now, to be fair, modern lenses tend to have a lot more in them that’s amenable to repair than back in the old days. And it seemed from the get-go that [Anthony]’s repair was going to be more electronic than optical or mechanical. The 45-mm lens was in fantastic shape physically, but wouldn’t respond to any controls when mounted to a camera body. Removing the lens bayonet mount exposed the main controller PCB, which is tightly packed with SMD components and connectors for the flex cables that burrow further into the lens to its many sensors and actuators. By probing traces with his multimeter, [Anthony] found a DC-DC converter on the main PCB with an unknown component nearby. This turned out to be an SMD fuse, and as luck would have it, it was open. Replacing the fuse got the lens working again, and while there’s always the nagging suspicion that whatever blew the fuse the first time could happen again, the repair seems to have worked.

Despite the simplicity of the fix, [Anthony] continued the teardown and shared a lot of tips and tricks for lens repairs, including where he would have looked next if the fuse had been good. One tip we loved was the use of double-sided tape to organize parts as they’re removed; this is particularly important with camera gear where screws or different lengths can make for a really bad day on reassembly.

Feeling the need to dive deeper into lens repair? This step-by-step repair should keep you satisfied.

Soldering The Elusive USB C Port

April 9, 2024 by 10 Comments

Many SMD components, including some USB C ports, have their terminals under the component. When installed, the pins are totally hidden. So, how do you solder or unsolder them? That’s the problem [Learn Electronics Repair] encountered when fixing a Lenovo Yoga, and he shows us his solution in the video below.

He showed the removal in a previous video, but removal is a bit easier since you can just heat up the area, yank the connector, and then clean up the resulting mess at your leisure. Installation is harder because once the socket is down, you no longer have access to the pads.

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Hackaday Links: March 31, 2024

March 31, 2024 by 5 Comments

Battlelines are being drawn in Canada over the lowly Flipper Zero, a device seen by some as an existential threat to motor vehicle owners across the Great White North. The story started a month or so ago, when someone in the government floated the idea of banning devices that could be “used to steal vehicles by copying the wireless signals for remote keyless entry.” The Flipper Zero was singled out as an example of such a nefarious device, even though relatively few vehicles on the road today can be boosted using the simple replay attack that a Flipper is capable of, and the ones that are vulnerable to this attack aren’t all that desirable — apologies to the 1993 Camry, of course. With that threat hanging in the air, the folks over at Flipper Devices started a Change.org petition to educate people about the misperceptions surrounding the Flipper Zero’s capabilities, and to urge the Canadian government to reconsider their position on devices intended to explore the RF spectrum. That last bit is important, since transmit-capable SDR devices like the HackRF could fall afoul of a broad interpretation of the proposed ban; heck, even a receive-only SDR dongle might be construed as a restricted device. We’re generally not much for petitions, but this case might represent an exception. “First they came for the Flipper Zero, but I did nothing because I don’t have a Flipper Zero…”

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