Photograph of a BLDC motor controller circuit board

Take A Ride Through The Development Of A Custom BLDC Motor Controller

March 15, 2023 by Abe Connelly 6 Comments

The folks over at the [Barkhausen Institut] are doing research into controlling autonomous fleets of RC cars and had been using off the shelf electronic speed controllers (ESCs) to control the car motors. Unfortunately they required more reliable feedback for closed loop control of the motors, so they created their own open source hardware brushless DC (BLDC) controller.

The motor controller they developed uses an STM32 microcontroller that talks to a TMC6140 3 phase MOSFET driver to drive 6 IRLR 2905 MOSFETs. The [Barkhausen Institut] researchers went with the SimpleFOC library as the basis to program the STM32, with installed hall effect sensors indicating motor orientation for their closed loop control.

Designing a functioning BLDC and ESC controllers can be subtle, and their post goes into details about the problems and solutions they came up with to deal with with what was ultimately improper isolation of the MOSFETs interfering with the power rail for the STM32. The source for their BLDC motor controller is available through their GitLab page. For more information on the parent project that uses the BLDC driver, be sure to check out their work on a connected convoy of RC cars.

There’s now a wealth of open source BLDC drivers and projects, many of which we’ve featured in the past, like the Moteus and haptic smart knob, and it’s nice to see other projects explore different options.

Pocket-Sized Thermal Imager

March 14, 2023 by Bryan Cockfield 25 Comments

Just as the gold standard for multimeters and other instrumentation likely comes in a yellow package of some sort, there is a similar household name for thermal imaging. But, if they’re known for anything other than the highest quality thermal cameras, it’s excessively high price. There are other options around but if you want to make sure that the finished product has some sort of quality control you might want to consider building your own thermal imaging device like [Ruslan] has done here.

The pocket-sized thermal camera is built around a MLX90640 sensor from Melexis which can be obtained on its own, but can also be paired with an STM32F446 board with a USB connection in order to easily connect it to a computer. For that, [Ruslan] paired it with an ESP32 board with a companion screen, so that the entire package could be assembled together with a battery and still maintain its sleek shape. The data coming from the thermal imagining sensor does need some post-processing in order to display useful images, but this is well within the capabilities of the STM32 and ESP32.

With an operating time on battery of over eight hours and a weight under 100 grams, this could be just the thing for someone looking for a thermal camera who doesn’t want to give up an arm and a leg to one of the industry giants. If you’re looking for something even simpler, we’ve seen a thermal camera based on a Raspberry Pi that delivers its images over the network instead of on its own screen.

The completed oscilloscope in parts, with the screen in the front connected with prototyping wires, protoboarded buttons on the right, and the BlackPill board somewhere behind

DIY STM32 Scope Is Simple, Cheap, And Featureful

February 27, 2023 by Arya Voronova 28 Comments

Would you like to have a small digital oscilloscope? Do you have a spare BlackPill (STM32F401) board and a TFT display laying around? [tvvlad1234] presents us with a simple and educational digital storage oscilloscope design that barely needs any components for you to build one, and it’s packed with features just like you would expect from a self-respecting open-source project. Not just that — it can even stream data to your computer, in a format compatible with the TekScope software!

It’s hard to overshadow just how easy this scope is to build, use, and hack on. You really don’t need much in the way of parts, a protoboard will do, though you can also etch or order your own PCBs. The front-end is super straightforward to find components for and assemble, a few opamps and resistors is all you need. So after jumper-wiring the LCD and three push buttons to your BlackPill, you’re golden.

Of course, the simple frontend results in the input range being from -3.3 V to 3.3 V, but as you could guess, this is exactly the kind of project where you could tweak the resistors and even upgrade it later on. Are you a bit lost in how oscilloscopes work? [tvvlad1234] has an explainer for you, too!

This build could easily take up a honorary “temporary turned permanent” place on your bench, thanks to its McGyver-esque qualities. It’s also, quite possibly, a better scope than the red “soldering kit” ones we’ve seen online. All in all, it’s a strong contender in the “simple and powerful DIY scope” arena, before this, we’ve seen one built with an Arduino Nano, and one with a Pi Pico.

Dumping script window, showing the bytes being dumped one by one from the STM chip

Need To Dump A Protected STM32F0x? Use Your Pico!

February 5, 2023 by Arya Voronova 21 Comments

Sometimes, security mechanisms can be bypassed if you just do things slightly out of the ordinary. For instance, readout protection on microcontrollers is a given nowadays, to the point where it’s intentionally enabled and relied upon as a major technical measure to protect intellectual property. The gist is — when you connect to a microcontroller over its debug interface and then ask to read its flash memory, it will politely refuse. However, [Racerxdl] shows us that in practice, it’s not flawless protection – for certain chips, you just need to be a little quicker than usual.

Usually, flashing and debugging software will chat with the microcontroller for a bit, and probe parameters before going for any direct requests. However, if you skip the courtesy and bluntly get to the point immediately right after power is applied to the microcontroller, you can intimidate them just enough to give you one byte of its memory before it refuses to cooperate further. Since that can be any byte you wish, you can read the entire flash — one byte at a time.

You need to power cycle the chip before you can progress, so the hardware does involve a bit more than just an SWD interface, and it will take a fair bit more time than reading out a non-protected chip the usual way; plus, of course, the debugging interface needs to be active for this in the first place, which isn’t always the case. However, it still beats paying a few thousand dollars for a factory in China to decap your chip and read it out using a fancy machine.

[Racerxdl] didn’t just write a proof-of-concept for this attack – they implemented it for one of our favourite chips, the RP2040. As such, you no longer need an unobtainium STM32 to dump an unobtainium STM32.

To be clear, [Racerxdl] didn’t design this attack — it’s been around for some time now. Credit for that goes to Johanes Obermaier. All in all, this is a wonderful reminder that seemingly reliable security mechanisms can be foiled by the simplest tricks. For instance, if your chip erases the flash when you unlock its protection, you can just tell it not to.

DIY Macro Keyboard Wood Be Nice

January 25, 2023 by Bryan Cockfield 13 Comments

Editing video tends to involve a lot of keyboard shortcuts, and while this might be fine for the occasional edit, those who regularly deal with video often reach for a macro pad to streamline their workflow. There are plenty of macro keyboards available specifically meant to meet the needs of those who edit a lot of video, but if you want something tailored for your personal workflow you may want to design your own keyboard like this wooden macro pad from [SS4H].

The keyboard itself is built around an STM32 microcontroller, which gives it plenty of power to drive and read the keyboard matrix. It also handles an encoder that is typically included on macro keyboards for video editing, but rather than using a potentiometer-type encoder this one uses a magnetic rotary encoder for accuracy and reliability. There’s a display built into the keyboard as well with its own on-board microcontroller that needs to be programmed separately, but with everything assembled it looks like a professional offering.

[SS4H] built a prototype using 3D printed parts, but for the final version he created one with a wooden case and laser etched keys to add a bit of uniqueness to the build. He also open-sourced all of the PCB schematics and other files needed to recreate this build so anyone can make it if they’d like. It’s not the only macro keyboard we’ve seen before, either, so if you’re looking for something even more esoteric take a look at this keyboard designed to be operated by foot.

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Beat Backing Box For Bassists

December 23, 2022 by Bryan Cockfield 9 Comments

The soul of a rock band is its rhythm section, usually consisting of a drummer and bass player. If you don’t believe that, try listening to a band where these two can’t keep proper time. Bands can often get away with sloppy guitars and vocals (this is how punk became a genre), but without that foundation you’ll be hard pressed to score any gigs at all. Unfortunately drums are bulky and expensive, and good drummers hard to find, so if you’re an aspiring bassist looking to practice laying down a solid groove on your own check out this drum machine designed by [Duncan McIntyre].

The drum machine is designed to be as user-friendly as possible for someone who is actively playing another instrument, which means all tactile inputs and no touch screens. Several rows of buttons across the top select the drum sounds for the sequencer and each column corresponds to the various beats, allowing custom patterns to be selected and changed rapidly. There are several other controls for volume and tempo, and since it’s based on MIDI using the VS1053 chip and uses an STM32 microcontroller it’s easily configurable and can be quickly interfaced with other machines as well.

For anyone who wants to build their own, all of the circuit schematics and code are available on GitHub. If you have an aversion to digital equipment, though, take a look at this drum machine that produces its rhythms using circuits that are completely analog.

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Nucleo-F429ZI development board with STM32F429 microcontroller

Epic Guide To Bare-Metal STM32 Programming

December 5, 2022 by Joseph Long 31 Comments

[Sergey Lyubka] put together this epic guide for bare-metal microcontroller programming. While the general concepts should be applicable to most any microcontroller, [Sergey]s examples specifically relate to the Nucleo-F429ZI development board featuring the ARM-based STM32F429 microcontroller.

In the realm of computer systems, bare-metal programming most often refers to programming the processor without an intervening operating system. This generally applies to programming BIOS, hardware drivers, communication drivers, elements of the operating system, and so forth. Even in the world of embedded programming, were things are generally quite low-level (close to the metal), we’ve grown accustomed to a good amount of hardware abstraction. For example, we often start projects already standing on the shoulders of various libraries, boot loaders, and integrated development tools.

When we forego these abstractions and program directly on the microprocessor or microcontroller, we’re working on the bare metal. [Sergey] aptly defines this as programming the microcontroller “using just a compiler and a datasheet, nothing else.” His guide starts at the very foundation by examining the processor’s memory map and registers including locations for memory mapped I/O pins and other peripherals.

The guide walks us through writing up a minimal firmware program from boot vector to blinking an LED connected to an I/O pin. The demonstration continues with setup and use of necessary tools such as the compiler, linker, and flasher. We move on to increasingly advanced topics like timers, interrupts, UART output, debuggers, and even configuring an embedded web server to expose a complete device dashboard.

While initially more time consuming, working close to the metal provides a good deal of additional insight into, and control over, hardware operations. For even more on the subject, you may like our STM32 Bootcamp series on bare-metal STM32 programming.