A Classy USB Knob For The Discerning Computerist

March 19, 2019 by Tom Nardi 19 Comments

The keyboard and mouse are great, we’re big fans. But for some tasks, such as seeking around in audio and video files, a rotary encoder is a more intuitive way to get the job done. [VincentMakes] liked the idea of having a knob he could turn to adjust his system volume or move forward and backwards through a stream in VLC, but he also wanted to be able to repeatedly enter keyboard commands with it; something commercial offerings apparently weren’t able to do.

So he decided to build his own USB knob that not only looks fantastic, but offers the features he couldn’t find anywhere else. It’s another project which proves that DIY projects don’t have to look DIY. In fact, they can often give their commercial counterparts a run for their money. But this “Infinity USB Knob” isn’t just a pretty face, it allows the user to do some very interesting things such as quickly undo and redo changes to see how they compare.

As you might imagine, the electronics for this project aren’t terribly complex. The main components are the Adafruit Trinket M0 microcontroller and the EC11 rotary encoder itself. To provide nice visual feedback he added in a NeoPixel ring, but that’s not strictly necessary if you’re trying to rig this up yourself. Though we have to say the lighting effects are a big part of what makes this build look so good.

Though certainly not the only part. The aluminum enclosure, combined with the home theater style knob on the encoder, really give the finished product a professional look. We especially like his method of drilling out the top of the case and filling in the holes with epoxy to create easy and durable LED diffusers. Something to keep in mind for your next control panel build, perhaps.

[VincentMakes] has done an excellent job of documenting the hardware and software sides of this build on Hackaday.io, and gives the reader enough information that replicating this project should be pretty straightforward for anyone who’s interested. While we’ve seen several rotary encoder peripherals for the computer in the past, we have to admit this is one of the most compelling yet from a visual and usability standpoint. If this build doesn’t make you consider adding a USB knob to your arsenal, nothing will.

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Well-Protected USB Power Strip Makes It Easy To Plug In

February 24, 2019 by Dan Maloney 24 Comments

When we get a new device these days, somewhere in the package is likely to be a wall-wart USB power supply. We look for a place to plug in the little switch-mode dongle, rearrange a few plugs in the mains power strip, and curse its designers for the overly cozy outlet spacing. And all the while that USB-A plug on the power supply cable taunts us with its neat, compact form factor. If only there were a USB power strip.

Unwilling to suffer such indignity any longer, [Scott M. Baker] took matters into his own hands and designed this USB power distribution system. We were surprised to hear that he was unable to find a commercial USB power strip, but even if he had, it likely wouldn’t have had the bells and whistles that he added to his. The circuit went through a couple of revs, but each was focused on protection of the connected USB devices. He included both overcurrent protection, in the form of an electronic fuse built around a TPS2421 hot-swap controller, and overvoltage protection using a crowbar circuit with the usual zener-SCR arrangement. There’s also a transient voltage suppression diode to keep any inductive spikes at bay. Interestingly, each USB outlet has all these protections – it’s not just one protected bus feeding a bunch of USB outlets in parallel, but individual modules with all the circuitry. The modules are gangable and live inside a laser-cut acrylic case. The video below shows the design and build process in some detail.

We have to say that we always learn a lot about circuit design from [Scott]’s projects. You may recall his custom Atari 2600 controller or his dual-port memory retro game console, both interesting and instructive builds in their own right.

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Charging LiPos With USB Power Delivery

February 23, 2019 by Lewin Day 2 Comments

DC power bricks were never a particularly nice way to run home electronics. Heavy and unwieldy, they had a tendency to fall out and block adjacent outlets from use. In recent years, more and more gadgets are shipping with USB ports for power input. However, power over USB has always been fraught with different companies using all manner of different methods to communicate safe current limits between chargers and hardware.

These days, we’re lucky enough to have the official USB Power Delivery standard in place. Even laptop chargers are using USB now, and [FPVtv DRONES] decided to see if it was possible to use such a device as a high current power supply to charge batteries.

The test starts with a MI brand USB C laptop charger. A USB power meter is plugged inline to determine voltage and current output of the charger, while a small microcontroller device is used to speak with the laptop charger and set it to high voltage, high current delivery mode. A lithium battery charger is then plugged in, and the setup is tested by charging two large 4-cell LiPos at over 1.4 amps concurrently.

The setup demonstrates that, with the right off-the-shelf modules, it’s possible to use your laptop charger to run high-current devices, as long as you can spoof it into switching into the right mode. This is the natural evolution of USB power technology – a road which started long ago with projects like the MintyBoost, way back when. Video after the break.

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A Coin Cell Powers This Tiny ESP32 Dev Board

February 22, 2019 by Dan Maloney 27 Comments

Just for the challenge, just for fun, just for bragging rights, and just to do a little showing off – all perfectly valid reasons to take on a project. It seems like one or more of those are behind this tiny ESP32 board that’s barely larger than the coin cell that powers it.

From the video below, [Mike Rankin] has been working down the scale in terms of powering and sizing his ESP32 builds. He recently completed a project with an ESP32 Pico D4 and an OLED display that fits exactly on an AA battery holder, which he populated with a rechargeable 14550. Not satisfied with that form factor, he designed another board, this time barely larger than the LIR2450 rechargeable coin cell in its battery holder. In addition to the Pico D4, the board sports a USB charging and programming socket, a low drop-out (LDO) voltage regulator, an accelerometer, a tiny RGB LED, and a 96×16 OLED display. Rather than claim real estate for switches, [Mike] chose to add a pair of pads to the back of the board and use them as capacitive touch sensors. We found that bit very clever.

Sadly, the board doesn’t do much – yet – but that doesn’t mean we’re not impressed. And [Mike]’s no stranger to miniaturization projects, of course; last year’s Open Hardware Summit badge was his brainchild.

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Flux Engine Reads Floppies

February 19, 2019 by Al Williams 49 Comments

It is a bit of a paradox that we are storing more and more information digitally, yet every year more and more of it is becoming harder to access. Data on a variety of tapes and disks that were once common, is now trapped on media due to lack of hardware to read it. Do you have a ZIP drive? Do you have a computer that it will work with? Floppies are problem too. You might think you beat the system just by having a USB floppy drive. While these do exist, they typically won’t read oddball formats. That is, except for Flux Engine, an open source USB floppy drive.

The device uses a $15 Cypress development board and just some wiring (along with a 3.5 or 5.25 floppy drive, of course). Currently, the firmware only supports read only access to IBM standard disks and Acorn DFS/ADFS disks. It can also read and write Brother word processor disks. However, being open source, it could do more. The author, [David Given], is looking for Commodore 1541 and Apple CLV disks to borrow so he can get those working. He’s also offered to entertain other formats if you are willing to loan him a disk.

The software uses libusb and is known to work on Linux and Windows with Cygwin. It should also work with OSX. However, you will need a Windows box of some sort to build the Cypress firmware because the Cypress tools won’t work anywhere else. [David] wants to change processors because of this, but if he does, he’ll miss the PSoC function blocks, we are guessing.

The design is actually rather simple. The firmware only measures the time between flux transitions and sends them to the attached PC. All the heavy lifting occurs on the PC, which means it should be pretty easy to analyze and decode new formats. While writing is possible, it appears there is more work that needs to happen to make it reliable. [David] comments that you really need a real drive to test your writing with so you don’t write things only you can read back. Makes sense.

This certainly is more user-friendly than the last method we looked at. We had to wonder if [David] has thought about 8-inch floppies.

WiFi Hides Inside A USB Cable

February 18, 2019 by Brian Benchoff 42 Comments

If you weren’t scared of USB cables before, you should be now. The O.MG cable (or Offensive MG kit) from [MG] hides a backdoor inside the shell of a USB connector. Plug this cable into your computer and you’ll be the victim of remote attacks over WiFi.

You might be asking what’s inside this tiny USB cable to make it susceptible to such attacks. That’s the trick: inside the shell of the USB ‘A’ connector is a PCB loaded up with a WiFi microcontroller — the documentation doesn’t say which one — that will send payloads over the USB device. Think of it as a BadUSB device, like the USB Rubber Ducky from Hak5, but one that you can remote control. It is the ultimate way into a system, and all anyone has to do is plug a random USB cable into their computer.

In the years BadUSB — an exploit hidden in a device’s USB controller itself — was released upon the world, [MG] has been tirelessly working on making his own malicious USB device, and now it’s finally ready. The O.MG cable hides a backdoor inside the shell of a standard, off-the-shelf USB cable.

The construction of this device is quite impressive, in that it fits entirely inside a USB plug. But this isn’t a just a PCB from a random Chinese board house: [MG] spend 300 hours and $4000 in the last month putting this project together with a Bantam mill and created his own PCBs, with silk screen. That’s impressive no matter how you cut it.

Future updates to this cable that will hack any computer might include a port of ESPloitV2, an Open Source WiFi controlled USB HID keyboard emulator. That will bring a lot of power to this device that’s already extremely capable. In the video attached to this tweet you can see the O.MG cable connected to a MacBook, with [MG] opening up a webpage remotely.

How To Program A Really Cheap Microcontroller

February 17, 2019 by Brian Benchoff 60 Comments

There are rumors of a cheap chip that does USB natively, has an Open Source toolchain, and costs a quarter. These aren’t rumors: you can buy the CH552 microcontroller right now. Surprisingly, there aren’t many people picking up this cheap chip for their next project. If there’s no original projects using this chip, no one is going to use this chip. Catch 22, and all that.

Like a generous god, [Aaron Christophel] has got your back with a working example of programming this cheap chip, and doing something useful with it. It blinks LEDs, it writes to an I2C display, and it does everything you would want from a microcontroller that costs a few dimes.

The CH552, and its friends the small CH551 all the way up to the CH559, contain an 8051 core, somewhere around 16 kB of flash, the high-end chips have a USB controller, there’s SPI, PWM, I2C, and it costs pennies. Unlike so many other chips out there, you can find SDKs and toolchains. You can program the chip over USB. Clearly, we’re looking at something really cool if someone writes an Arduino wrapper for it. We’re not there yet, but we’re close.

To program these chips, [Aaron] first had to wire up the microcontroller into a circuit. This was just a bit of perf board, a resistor, a few caps, and a USB A plug. That’s it, that’s all that’s needed. This is a fairly standard 8051 core, so writing the code is relatively easy. Uploading is done with the WCHISPTool software, with options available for your favorite flavor of *nix.

But it gets better. One of the big features of the CH552 is USB. That means no expensive or weird programmers, yes, but it also means the CH552 can emulate a USB HID device. The CH552 can become a USB keyboard. To demo this, [Aaron] programmed a CH552 board (DE, here’s the Google translatrix) loaded up with touch pads and LEDs to become a USB keyboard.

If you don’t feel like soldering up one of these yourself, there are some suppliers of CH554 dev boards, and the files for [Aaron]’s projects are available here. Check out the videos below, because this is the best tutorial yet on programming and using some very interesting chips that just appeared on the market.

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