A Smart Clothes Dryer

dryer6 Here’s a question that will rack your brain: does your clothes dryer stop when the clothes are dry? It seems if you have a machine that guzzles power for one single purpose, you’d like it to stop when its job is done, or for the sake of convenience, keep going until the clothes are dry. Temperature and humidity sensors are cheap, and if you don’t have an auto sensing clothes dryer, a DIY smart clothes dryer seems both efficient and convenient. [Editor from the future: link rot, seems to be here now.]

[Andy] figured when clothes are dry, they stop emitting moisture. Based on that premise, he could monitor the operation of a clothes dryer and either shut off the machine or send a message that it’s time to take the clothes out. It’s a simple enough idea, and with an Arduino and a DHT11 temperature and humidity sensor, it was pretty easy to put together.

The clothes dryer used for this experiment was a self-ventilating model that doesn’t vent to the outside. Instead, it condenses the water in your towels and jeans into a tub to be emptied by hand later. This might introduce a little error into tests, but [Andy] did come up with a way to mount the temperature sensor without modifying his dryer in any way. From the initial data, the ventless dryer might be introducing a little experimental error, but it’s still too good of an idea to not try out with a traditional dryer that vents to the outside. Here’s the code should you want to try this yourself.

Heat Pump Dryer Explained

Historically, having a washer and a dryer in your house requires “a hookup.” You need hot and cold water for the washer as well as a drain for wastewater. For the dryer, you need either gas or — in the US — a special 220 V outlet because the heating elements require a lot of wattage, and doubling the voltage keeps the current levels manageable. You also need a bulky hose to vent hot moist air out of the house. But a relatively new technology is changing that. Instead of using a heater, these new dryers use a heat pump, and [Matt Ferrell] shows us his dryer and discusses the pros and cons in a video you can below. We liked it because it did get into a bit of detail about the principle of operation.

These dryers are attractive because they use less power and don’t require gas or a 220 V outlet. They also don’t need a vent hose which means they can sit much closer to the wall and take up less space. Heat pumps don’t convert electrical energy into heat like a normal heating element. Instead, it uses a compressor to move heat from one place to another. In this case, the dryer heats the air using the heat pump. That causes water in the clothes to evaporate into the air. The heat pump dryer then uses a second loop to cool the air, condensing the water out so the it can reheat the air and start the whole cycle over again.

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Hackaday Prize 2022: Drying Clothes With Ultrasound

Clothes dryers are great, and a key part of modern life, but they do use a lot of energy. [Mike Rigsby] decided to see if there was a more efficient method of drying clothes that could compete with resistive heating for efficiency. Thus, he started work on an ultrasonic clothes dryer.

In early testing, he found ultrasonic transducers could indeed blast droplets of moisture away from fabric, effectively drying it. However, unlike heat, the ultrasonic field doesn’t effectively permeate through a pile of clothes, nor can it readily be used with a spinning drum to dry many garments at once.

[Mike]’s current experiments are centered around using a basket-type system, with a bed of ultrasonic transducers at the bottom. The idea is that the basket will shake back and forth, agitating the load of clothing and allowing the different garments to effectively contact the transducers. It’s still a work in progress, but it’s an interesting approach to the problem. We’d love to see a comparison of the energy use of a full-scale build versus a regular dryer.

We’ve heard of the ultrasonic drying concept before, too, with the Department of Energy researching the matter. It could just be that we’ll all be using ultrasonic dryers in decades to come!

Upcycled Dryer Motor Makes Budget Disk Sander

At the most basic level, most shop tools are just a motor with the right attachments. But the details are often far from simple. [DuctTapeMechanic] took a junker clothes dryer, yanked the electric motor from it, and converted it into a disk sander. The price was right at about $10. You can see it all after the break.

As you might imagine, having the motor is only half the battle. You also need a way to mount the thing securely and a way to affix the sanding disk. While this doesn’t pose the same challenges as, say, a drill press, it does take some thought. The motor in the donor dryer didn’t have threads on the shaft, so a bolt and some welding time took care of that. We suspect that’s tricky because you need the shaft and the bolt to be concentric and level.

Once you have a threaded shaft, the rest of the build is anti-climatic. A little carpentry and a little electrical. We would probably cover up the electrical connections a bit more. It seems like you’d want to know which way the motor spins so you could use a reverse thread, if necessary. From the video, we think the motor he has was spinning the right way, but we don’t know if that’s always true.

There’s something satisfying about building your own tools. If you work on smaller things, we’ve seen a miniature sander that might be handy to have around. If you want to go the other way, try finding an old floor polisher instead of a dryer.

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Dry Your Clothes In One Minute Or Less

If you’re like most people, then washing clothes is probably a huge pain for you. Figuring out the odd number of minutes necessary to run a wash and dry cycle, trying desperately not to end up with clothes that are still wet, and worst of all having to wait so long for your clothes to be clean can be a real hassle.

One team of inventors decided to build Eleven, a dryer that dries and sanitizes clothes in a minute or less. As explained in their demo video, clothes are placed around the center tube and dried by the airflow initiated by Eleven. Fragrance and ozone is injected to prevent bacteria from causing bad smells.

The team experimented with ultrasonics and microwave-vacuum system, and ultimately decided to use a method that controls the flow of air within the fabric. A steam generator sprays the clothes with a disinfectant while a filter quarantines the chemicals to a receptacle within the device.

They also installed sensors to monitor the performance of the machine remotely, allowing users to track their clothes and the health of the machine even when they aren’t home. Something we’ve previously seen done in the DIY space.

It might not be the futuristic heat-free clothes dryer we were promised, but Eleven certainly looks like a step in the right direction.

A Cool Mist That Dries Your Clothes

This one is both wild enough to be confused as a conspiracy theory and common sense enough to be the big solution staring us in the face which nobody realized. Until now. Oak Ridge National Laboratory and General Electric (GE), working on a grant from the US Department of Energy (DOE), have been playing around with new clothes dryer technology since 2014 and have come with something new and exciting. Clothes dryers that use ultrasonic traducers to remove moisture from garments instead of using heat.

If you’ve ever seen a cool mist humidifier you’ll know how this works. A piezo element generates ultrasonic waves that atomize water and humidify the air. This is exactly the same except the water is stored in clothing, rather than a reservoir. Once it’s atomized it can be removed with traditional air movement.

This is a totally obvious application of the simple and inexpensive technology — when the garment is laying flat on a bed of transducers. This can be implemented in a press drying system where a garment is laid flat on a bed or transducers and another bed hinges down from above. Poof, your shirt is dry in a few seconds.

But individual households don’t have these kinds of dryers. They have what are called drum dryers that spin the clothes. Reading closely, this piece of the puzzle is still to come:

They play [sic] to scale-up the technoloogy to press drying and eventually a clothes dryer drum in the next five months.

We look at this as having a similar technological hurdle as wireless electricity. There must be an inverse-square law on the effect of the ultrasonic waves to atomize water as the water moves further away from the transducers. It that’s the case, tranducers on the circumference of a drum would be inefficient at drying the clothing toward the center. This slide deck hints that that problem is being addressed. It talks about only running the transducers when the fabric is physically coupled with the elements. It’s an interesting application and we hope that it could work in conjunction with traditional drying methods to boost energy savings, even if this doesn’t pan out as a total replacement.

With a vast population, cost adds up fast. There are roughly 125 M households in the United States and the overwhelming majority of them use clothes dryers (while many other parts of the world have a higher percentage who hang-dry their clothing). The DOE estimates $9 billion a year is spent on drying clothes in the US. Reducing that number by even 1/10th of 1% will pay off more than tenfold the $880,000 research budget that went into this. Of course, you have to outfit those households with new equipment which will take at least 8-12 years through natural attrition, even if ultrasonics hit the market as soon as possible.

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Launitor Saves You From Accidentally Smelly Clothes

[domiflichi] is human and fallible. So he can’t be blamed for occasionally forgetting the laundry in one of the machines and coming back to a less than stellar result. However, while fallible, he is not powerless.

What if his washer/dryer could email or text him about his laundry? It seemed simple enough. Add a vibration sensor to the side of the machine along with some brains. When the load is done it will bother him until he comes down to push the button or There Will Come Soft Rains.

img_2437cropped-resized_thumbnailHe started off with an Arduino-and-ESP8226 combination and piezo sensors. The piezos had lots of shortcomings, so he switched to accelerometers and things worked much better. We really like the way he mounts them to the side of the washer dryer using the PCB’s mounting screws as angle brackets. The case is a standard project box with some snazzy orange acrylic on the front.

It took some fiddling, but these days [domiflichi]’s clothes are fresher, his cats fed, and his appliances more aware. Video of it in operation after the break.

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