66% or better

THP Entry: Etch-A-CNC

etchacncCNC machines have been around for decades, but only recently have small desktop routers, 3D printers, and laser cutters brought G code to the tabletop. Obviously, this is a teaching opportunity, and if you’re trying to get kids interested in the inner workings of machines that build things, you can’t begin with obtuse codes understood only by machines and CNC operators.

[johnyang] is building his own CNC controller based on something just about every kid is already familiar with: the Etch A Sketch. He’s retrofitted a small, travel size Etch A Sketch with an LCD, buttons, rotary encoders, and a Raspberry Pi to turn this primitive drawing toy into a machine that generates G code for a Shapeoko 2 CNC mill.

The user interface for this CNC controller is as similar to the Etch A Sketch as [johnyang] can make it – two rotary encoders draw a shape on the LCD, and G code is generated from the drawn shape. Adding a third dimension is a bit of a challenge – it looks like two buttons take care of the up and down movement of the spindle. Still, [johnyang] plans to add the definitive Etch A Sketch feature – holding it upside down and shaking it will reset the CNC to its original state.

There are a few videos of [johnyang]‘s progress. You can check those out below.


SpaceWrencherThe project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

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Mechanical Clock Designed For a CNC Router Gets New Life Using a 3D Printer

3d printed clock

[Madis Kaasik] designed a clock a while back using Solid Edge (3D CAD) — but never got a chance to build it — until he became an exchange student at a university in Norway with access to a big industrial 3D printer!

He had originally intended for it to be cut out using a CNC router or with a laser cutter, but when discovered he could use the university’s 3D printer he decided to give it a shot — it’s actually the very first thing he’s ever printed! The designs had to be modified a little bit for 3D printing, but now that it’s done he’s also uploaded them to Thingiverse for anyone to use.

It took quite a bit of fine tuning with the pendulum, weights, and gears to get it ticking properly, but what [Madis] enjoyed most about this project was the realization of just how vast the possibilities of 3D printing are — he’s excited to begin his next big 3D printing endeavor!

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Not Having The Room Isn’t A Good Reason To Not Have A CNC Router Anymore

PhlatPrinter CNC Machine

Typically, CNC Machines take up a larger footprint than that of the raw material it is cutting. The size of such a machine may have prevented interested makers/hackers from buying or building one for themselves. If you are one of those people then you’d be interested in [Fly3DMon's] series of CNC Router projects called PhlatPrinter.

A typical CNC Router has a bed that the work piece is mounted to and that work piece stays stationary. The tool then moves in 3 axes, removing material, leaving behind a finished part. The PhlatPrinter works more like a large format plotter, where the work piece is moved back and forth via rollers while the tool only moves in 2 directions. What this allows is a CNC Machine that takes up very little floor space when not in use that can handle any length of material!

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Lathe CNC Upgrade Is Nothing To Shake A Turned Stick At

7x12 CNC Lathe Conversion

We see a lot of CNC Machines here on Hackaday but not too many of them are lathe-based. [Jim] sent us an email letting us know his dissatisfaction regarding the lack of CNC Lathes and included a link to one of his recent projects, converting a small manual lathe to computer control. This isn’t some ‘slap on some steppers‘ type of project, it’s a full-fledged build capable of tight tolerances and threading.

The project is based on a 7×12 Mini Lathe. There are several brands to choose from and they are almost identical. Check out this comparison. [Jim] started with Homier brand.

The first thing to get upgraded was not related to the CNC conversion. The 3″ chuck was replaced with a 5″. Changing it over was easy using an adapter plate made for the task. For the X Axis, the stock ways and lead screw were removed and replaced by a THK linear slide. This slide only has 2.5″ of travel and is perfect for this application. The travel being so short allowed the final eBay auction price to be under $40.

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Building a CNC Milling Machine for less than $1300

CNC milling machine

[Mynasru] tipped us about a homemade CNC milling machine that his friend [trochilidesign] recently made. We have to admit it may be one of the best ones we’ve featured so far on Hackaday, mainly due to its elegant design (see picture above) and its all metal structure with linear guide rails. In the very well detailed write-up, we can gather that the CNC machine was designed using SolidWorks.

The main frame is built around 2 Maytec 40x80mm profiles and 2 endplates made from 10mm thick aluminum. 3 Nema 23 stepper motors and their drivers power the build, all of them bought on ebay. Finally, the Mach3 CNC software was chosen to interpret the G code and send the appropriate control signals.

Due to licensing restrictions the original author can only provide us with PDF files detailing each part of the machine, but we’re sure this should already be enough for interested persons out there.

CNC 3020 Router gets a Power Supply Upgrade

CNC3020 Router power supply upgrade

We’ve covered these CNC 3020’s in the past. They are physically solid machines but the electronics offer some room for improvement. [Peter] is certainly no novice at working on these machines. He’s already fixed a failed power supply and he’s back at the upgrades, again focused on the power supply. This time he’s replacing the transformer-based one with a couple switching power supplies.

The stepper controllers and spindle speed circuit need both 48 and 24 VDC. [Peter] purchased two separate power supplies, one for each voltage required. Before installing the new supplies, the stock one had to be removed, along with the transformer. Even with the old parts removed, there was still not enough room for both new supplies to be installed inside the stock case. [Peter] decided that mounting them to the top of the case would be appropriate.

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CNC Zen Garden

 

Meet the second version of [David's] sand manicuring CNC machine. We saw version one about six months ago which he built for a science museum in Canada. This offering is much the same, except for the controller. The initial version demanded a full-blow computer to drive it but now that has been swapped out in favor of a Beaglebone Black.

The software has no feedback on the position of the plotter, which is an aluminum slug that [David] machined at Calgary Protospace. It needs to be in a specific position when the machine starts out, and from there patterns are traced by calculating how much spooling or unspooling of the four strings will move the slug.

There’s a bunch of other really neat art installations and projects on [David's] webpage, it’s worth clicking through!