Do it yourself CNC machines can be never ending projects. Once you get one machine done, you want another. [Mario] found this out when he started work on his second CNC machine, TheMaker2. As its name implies, TheMaker2 is the successor to TheMaker1. It seems that [Mario] was trying to walk the fine line of precision at minimal cost. He wanted a rigid frame, so he chose to go with a moving table, rather than the moving gantry of TheMaker1. The frame is made up of galvanized steel stock, which makes it much stronger than many DIY CNCs out there. [Mario] had a friend weld the steel up for him, we hope he took the proper precautions when welding galvanized material.
Standard threaded rod was used as lead screws, with some very well made anti backlash nuts. Acme thread would have been a better choice here, however [Mario] doesn’t say if acme stock was available to him. Most of the mounts and small parts are made from easily worked PVC sheet stock. Precision rails were scavenged from old Ricoh copiers. Epson printers provided the tubing which became motor couplers.
One negative in this build are the stepper motors. [Mario] used NMB PM55L-048 motors he had pulled from HP printers. These motors have both a wide step angle (7.5 degrees) and a rather anemic torque. Thankfully [Mario] mentions upgrading NEMA 23 motors in the comments of TheMaker2’s instructables page.
For his graduate project, [Jasper] wanted to do something with a quadcopter drone. Not content with simply building any old drone, he decided to make a kit that turns anything into a drone. Everything from a bicycle wheel, to a computer keyboard, and even a phone is more than able to take flight with [Jasper]’s Drone It Yourself kit.
The DIY drone kit consists of a few 3D printed parts that include four clamps and mounts for the four engines. Also on board are ESCs, a battery, receiver, and an OpenPilot autopilot that will hopefully keep a drone in any shape imaginable hovering in the air. All this packaged in a sleek aluminum briefcase make it look like something out of an eccentric Bond film parody.
This project isn’t for sale – at least until the Brookstone catalog steals the idea – but you can get the bill of materials directly from [Jasper], just in case you’d like to make your own random flying object.
Continue reading “Turning anything into a drone”
[Michael Ruppe] was working one day when a man named [Kevin] approached him for a bit of help with a project. It just so happened that [Kevin] was in the middle of constructing a DIY residential elevator and he needed assistance putting a control board together.
[Kevin] had no problem casting a forklift ram into his basement slab, nor installing a submersible pump in a custom-made hydraulic pit, but wiring up the controls for the device was just not something he was comfortable with. [Michael] was more than happy to lend a hand, and over the next couple of months the pair got things running nicely.
Instead of relying on a microcontroller, [Michael] built a control board that uses little more than a handful of relays and microswitches to get the job done – It’s certainly not hard to appreciate the controller’s simplicity.
It’s stories like these that remind us just how much the hacker community is willing to help out complete strangers with any task, big or small – you guys rock!
Stick around to see a short demo video [Michael] shot, showing the elevator in action.
Continue reading “Build an elevator controller, gain a friend for life”
[fjordcarver] was looking for some mercury-free tilt switches that wouldn’t break the bank and that were easy to build. He also wanted something cheap, so instead of buying some tilt switches he devised his own that fit all of the criteria he set out. Now, these switches are not your typical fare, and they’re not small either. They are however, cheap, effective, and easy to manipulate/repair.
He picked up a package of metallic craft beads at the store and emptied out two bottles, saving one set of beads that happened to be conductive, i.e. not coated with paint or coloring. The beads were split between two jars, which were then sealed with corks that had a pair of straightened paperclips inserted through them. The bottles were oriented facing away from one another, then attached together with a piece of house wire. One of the leads from each jar was attached to this common wire, while the others were extended with hook up wire for use in the circuit he was building. Pictures definitely explain the mechanism far better than words can, so be sure to check out his tutorial to get a better look at them.
While they might look a bit rough, he says they work great, so give them a try if you have the need.
With the introduction of the Kinect, obtaining a 3D representation of a room or object became a much easier task than it had been in the past. If you lack the necessary cash for one however, you have to get creative. Both the techniques and technologies behind 3D scanning are somewhat complicated, though certainly still within reach as maker [Shikai Chen] shows us. (Google Translation)
He wanted to create 3D scanned images, but he didn’t have the resources to purchase a Kinect. Instead, he built his own scanner for about 1/6th the cost. Interestingly enough, the scanner resembles what you might imagine a very early Kinect prototype looked like, though it functions just a little bit differently than Microsoft’s creation. The scanner lacks any sort of IR emitter/camera combo, opting to use a laser and a USB VGA camera instead. While scanning, the laser shines across the target surface, and the reflected light is then picked up by the camera.
So how does this $25 DIY laser scanner measure up? Great, to be honest. Check out the video below to see how well his scanner works, and be sure to take a look through his second writeup (Google Translation) as well for more details on the project.
[Mikeasaurus] found a way to build his own refillable spraypaint canister. The donor vessel used here is a plastic soda bottle. It’s a great choice since it is engineered to house a pressurized liquid and you can find them for free by intercepting a satisfied soda consumer before they reach the recycling bin.
He repurposed the spray nozzle from a commercial spray paint can. By first releasing all of the pressure from the empty paint he could then use a hack saw to remove the top disk. He used Sugru to attach it to the bottle cap which has a hole drilled in the center to accept the feed straw. We wonder if there wouldn’t be a better way to attach this from the inside of the cap for better resistance to bottle pressure?
The final piece of hardware is a Shrader valve from a bicycle inner tube. This lets you pump up the pressure in the bottle. You’ll need to dilute the paint you use to make it sprayer-friendly. [Mikeasaurus] diluted his six to one which might have been a bit too much judging from the drips seen in the video after the break.
Continue reading “Make your own spray paint cans”
[Grissini] hasn’t had the best of luck when it comes to personal audio players. He estimates that he’s gone through about half a dozen iProducts/iKnockoffs over the years, which ultimately adds up to a lot of money poured right down the drain. Rather than lay down his cold hard cash for yet another music player that would succumb to a dead battery or cracked screen, [Grissini] decided that he would be better off if he built one himself.
His Orange mePod isn’t exactly the most attractive or sleekest music player out there, but [Grissini] says it works like a charm. An Arduino Uno powers the device, and he uses an Adafruit Wave Shield to handle the audio playback. Power is supplied via 4AA batteries which keep the tunes going for a reasonable amount of time, and afford him the ability to swap them out for recharging without much fuss.
The player was encased with some leftover cardboard and wrapped in bright orange duct tape, before being mounted on [Grissini’s] belt. He says he gets plenty of looks when he’s out and about, which you would expect from such a unique design.
Stick around to see a quick video of the audio player in action.
Continue reading “A DIY audio player for when all that matters is the music”