rc

236 Articles

Prop-Driven Cardboard RC Car Doesn’t Skimp On Performance

August 25, 2020 by 17 Comments

[Kryzer Channel] takes making a DIY RC car to a whole new level with this prop-driven electric car that is made almost entirely out of cardboard (YouTube video, also embedded below.) By attaching an electric motor with a push prop to the back of the car, [Kryzer] avoids the need for any kind of drive system or gearing. Steering works normally thanks to some scratch-built linkages, but the brake solution is especially clever.

Braking is done by having a stocky servo push a reinforced stub downward, out of a hole in the center of the car. This provides friction against the road surface. After all, on an RC car a functional brake is simply not optional. Cutting the throttle and coasting to a stop works for a plane, but just won’t do for a car.

Winding thread around metal components then saturating with CA glue makes a durable assembly.

Layers of corrugated cardboard and hot glue make up the bulk of the car body, and some of the assembly techniques shown off are really slick and make the video really worth a watch. For example, the construction of the wheels (starting around 2:24) demonstrates making them almost entirely out of cardboard, saturated with CA glue for reinforcement, with a power drill acting as a makeshift lathe for trimming everything down. A section of rubber inner tube provides the tire surface and a piece of hard plastic makes a durable hub. Wraps of thread saturated in CA glue, shown here, is another technique that shows up in several places and is used in lieu of any sort of fasteners.

The well-edited video (embedded below) is chock full of clever assembly and construction. Unsurprisingly, this is not [Krazer]’s first cardboard vehicle: their video channel has other impressive cardboard models and racers to show off.

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RC Lawn Mower Keeps The Grass Greener On Your Side Of The Fence

June 1, 2020 by 23 Comments

For some people, mowing the lawn is a dreaded chore that leads to thoughts of pouring a concrete slab over the yard and painting it green. Others see it as the perfect occasion to spend a sunny afternoon outside. And then there are those without the luxury of having a preference on the subject in the first place. [elliotmade] for example has a friend who’s sitting in a wheelchair, and would normally have to rely on others to maintain his lawn and form an opinion on the enjoyability of the task. So to retain his friend’s independence, he decided to build him a remote-controlled lawn mower.

After putting together an initial proof of concept that’s been successfully in use for a few years now, [elliotmade] saw some room for improvement and thought it was time for an upgrade. Liberating the drive section of an electric wheelchair, he welded a frame around it to house the battery and the mower itself, and added an alternator to charge the battery directly from the mower’s engine. An RC receiver that connects to the motor driver is controlled by an Arduino, as well as a pair of relays to switch both the ignition and an electric starter that eliminates the need for cord pulling. Topping it off with a camera, the garden chores are now comfortably tackled from a distance, without any issues of depth perception.

Remote-controlling a sharp-bladed machine most certainly requires a few additional safety considerations, and it seems that [elliotmade] thought this out pretty well, so failure on any of the involved parts won’t have fatal consequences. However, judging from the demo video embedded after break, the garden in question might not be the best environment to turn this into a GPS-assisted, autonomous mower in the future. But then again, RC vehicles are fun as they are, regardless of their shape or size.

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Homebrew Binaural Microphone Lets You Listen Like A Human

May 31, 2020 by 22 Comments

We humans may not have superpowers, but the sensor suite we have is still pretty impressive. We have binocular vision that autofocuses and can detect a single photon, skin studded with sensors for touch, heat, and pain, and a sense of smell that can detect chemicals down to the parts per trillion range. Our sense of hearing is pretty powerful, too, allowing us to not only hear sounds over a 140 dB range, but also to locate its source with a fair degree of precision, thanks to the pair of ears on our heads.

Recreating that binaural audio capture ability is the idea behind this homebrew 3D microphone. Commercially available dummy head microphones are firmly out of the price range of [LeoMakes] and most mortals, so his was built on a budget from a foam mannequin head and precast silicone rubber ears, which you can buy off the shelf, because of course you can.

Attached to the sides of the foam head once it got the [Van Gogh] treatment, the ears funnel sound to tiny electret cartridge microphones. [Leo] learned the hard way that these little capsule mics can’t use the 48-volt phantom power that’s traditionally pumped up the cable to studio microphones; he fixed that problem with a resistor in parallel with the mic leads. A filtering capacitor, an RC network between the cold line and ground on the balanced audio line, and a shield cleverly fashioned from desoldering braid took care of the RF noise problem.

The video after the break shows the build and test results, which are pretty convincing with headphones on. If you want to build your own but need to learn more about balanced audio and phantom power, we’ve got a short primer on the topic that might help.

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Wall-Climbing Robot Grabs Prize

May 19, 2020 by 24 Comments

Gravity is a nice thing to have most of the time, but sometimes it would be nice to be able to ignore it for certain applications. Rock climbing, for example, would be much easier, as would performing bridge inspections in the way that a group of mechanical engineering cadets (students) at The Citadel, a military college in South Carolina, were tasked with doing. Frustrated with the amount of traffic backups that normal bridge inspections caused, they invented a robot that defies gravity, and won a $10k prize for their efforts.

The result is essentially an RC car with a drone built in, or looking at it another way it’s a drone with wheels. The car is able to drive on vertical surfaces to inspect the bridges by using its propellers to force itself onto the surface. The lack of complicated moving parts or machinery, like a cable suspension system or other contraption, makes this device exceptionally versatile for the task at hand, reduces the amount of time needed for inspections, and can do them more safely and without closing lanes of traffic. The group hopes to build a second prototype soon and present it to the Department of Transportation for approval for more widespread use.

The need for tools like these is in high demand now as well, especially in the United States where crumbling infrastructure is often not thought about, taken seriously, or prioritized. Even for bridges that aren’t major pieces of infrastructure, tools like these will prove to be very useful.

Thanks to [Ben] for the tip!

Re-used Materials Make Tiny Offroad Track For Micro R/C

May 3, 2020 by 3 Comments

What does one do with tiny 1:35 scale remote controlled off-road vehicles? Build appropriately-tiny tracks for them to drive on, of course. That’s exactly what [David] did when he created his fantastic rock crawling track that he has dubbed the ‘4×4 Arena’, and what’s even better is that he used leftover foam inserts and acrylic paints and materials to do it, and didn’t have to spend a penny.

The original track is only just visible in the back; the new track expands it considerably.

This isn’t [David]’s first track. He originally made a smaller rock-crawling track he called Rubble Wasteland for the tiny vehicles, and he liked it so much he expanded it considerably. The new track builds on the original and is three levels deep, sports tight cave-like passages, tunnels, tricky climbs, and and realistic terrain textures.

An enormous photo gallery is right here, and other than the first and final images, it’s roughly in chronological build order. If your curiosity has been piqued about the tiny 1:35 scale remote controlled vehicles that this track is built for, around gallery page nine is where pictures of what makes these tiny things tick begins.

We have seen some amazing projects in the RC field; like this tiny 3D printed truck, and in-depth details of a micro RC plane that weighs only 2.9 grams.

How To Slice Lightweight Aircraft Parts For 3D Printing

February 21, 2020 by 5 Comments

Historically, remote control aircraft were produced much like their early full-sized counterparts. Wooden structures were covered with adhesives and taut fabric membranes. Other techniques later came to the fore, with builders looking to foam and other materials. Of course, these days 3D printers are all the rage, so perhaps one can simply print out a whole plane? As [sahevaantaneja] discovered, it’s not that easy!

One of the foremost problems is the process of slicing. This is where 3D geometry is transformed into the G-code which defines the path taken by the 3D printer during production of a component. Slicer software is generally optimised for working with mostly-solid objects, and some tweaks can be required when working with thin-walled designs.

These challenges come to bear with an aircraft design, which, by necessity must be lightweight. [sahevaantaneja] does a great job of explaining the journey of discovery in which their design was optimised to work with conventional slicers. This allowed the various components to be printed without errors, while retaining their strength to survive in flight.

The design was successful in test flights –  a great reward after much experimentation. We’ve seen other 3D printed designs take flight, too. Video after the break.

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Cheap Strain Relief By Casting Hot Glue In A 3D Print

February 11, 2020 by 52 Comments

[Daniel Roibert] found a way to add cheap strain relief to JST-XH connectors, better known to hobby aircraft folks as the charging and balance connectors on lithium-polymer battery packs. His solution is to cast them in hot glue, with the help of 3D printed molds. His project provides molds fitted for connectors with anywhere from two to eight conductors, so just pick the appropriate one and get printing. [Daniel] says to print the mold pieces in PETG, so that they can hold up to the temperature of melted glue.

The 3D models aren’t particularly intuitive to look at, but an instructional video makes everything clear. First coat the inside surfaces of the mold with a release agent (something like silicone oil should do the trick) and then a small amount of hot glue goes in the bottom. Next the connector is laid down on top of the glue, more glue is applied, and the top of the mold is pressed in. The small hole in the top isn’t for filling with glue, it’s to let excess escape as the mold is closed. After things cool completely, just pop apart the mold (little cutouts for a screwdriver tip make this easy) and trim any excess. That’s all there is to it.

One last thing: among the downloads you may notice one additional model. That one is provided in split parts, so that one can make a mold of an arbitrary width just by stretching the middle parts as needed, then merging them together. After all, sometimes the STL file is just not quite right and if sharing CAD files is not an option for whatever reason, providing STLs that can be more easily tweaked is a welcome courtesy. You can watch a short video showing how the whole thing works, below.

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