A milled PCB next to a woman wearing a dress that includes it

Elegant Evening Dress Sports Servo-Actuated Flowers

April 12, 2023 by Robin Kearey 13 Comments

There’s been plenty of research into “smart fabrics”, and we’ve seen several projects involving items of clothing with electronics integrated inside. These typically include sensors and simple actuators like LEDS, but there’s no reason you can’t integrate moving electromechanical systems as well. [Rehana Al-Soltane] did just that: she made an elegant evening dress with flowers that open and close on command.

It took [Rehana] a bit of experimentation to figure out a floral design that opens and closes smoothly without crumpling the fabric or requiring excessive force to actuate. She finally settled on a plastic sheet sandwiched between two layers of fabric, with pieces of fishing line attached that pull the edges inward. The lines are guided through a tube down the back of the dress, where a servo pulls or releases them.

The mechanical flower can be operated by touch — [Rehana] made one of the other flowers conductive by embedding copper tape between its petals and connected it to the capacitive touch sensor interface of an Atmel microcontroller. The micro is sitting on a custom PCB that’s worn on the hip, with wires going to the servo at the back. You can see how the system operates in the video embedded below.

The dress is [Rehana]’s final project for the famous “How To Make (almost) Anything” course at MIT, and required a wide variety of skills: the cable guide was 3D printed, the flower petals were laser cut, the PCB was milled, and the end product was sewn together. [Rehana] has a knack for making electronics-infused clothes and accessories, including the flexible PCB crown that she’s wearing in the image above. Continue reading “Elegant Evening Dress Sports Servo-Actuated Flowers” →

3D-Printed Servo Motor Has 360 Degrees Of Rotation

January 28, 2023 by Lewin Day 11 Comments

Hobby servos are nifty and useful for a wide range of projects. There’s nothing stopping you from building your own servos though, and you can even give them nifty features like 360-degree rotation In fact, that’s exactly what [Aaed Musa] did!

The servo relies on 3D printed gears in a 3D printed housing. The design makes prodigious use of threaded inserts to hold everything together nice and tight. A DC motor is charged with driving the assembly, as with any regular servo motor. However, in the place of a potentiometer, this design instead uses an AS5600 magnetic rotary position sensor to read the servo’s angle, via a magnet mounted in the servo’s gear. An Arduino is used to determine the servo’s current position versus the desired position, and it turns the motor accordingly with a BTS7960 motor driver.

The result is a sizeable and capable servo with an easily-customizable output, given it’s all 3D printed. If you’d rather just mod some servos instead, we’ve covered some great work in that area, too. Video after the break.

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A Simon toy with a robot that slaps little hands against it

Silicone-Slapping Servos Solve Simon Says

December 6, 2022 by Robin Kearey 7 Comments

Most modern computer games have a clearly-defined end, but many classics like Pac-man and Duck Hunt can go on indefinitely, limited only by technical constraints such as memory size. One would think that the classic electronic memory game Simon should fall into that category too, but with most humans struggling even to reach level 20 it’s hard to be sure. [Michael Schubart] was determined to find out if there was in fact an end to the latest incarnation of Simon and built a robot to help him in his quest.

The Simon Air, as the newest version is known, uses motion sensors to detect hand movements, enabling no-touch gameplay. [Michael] therefore made a system with servo-actuated silicone hands that slap the motion sensors. The tone sequence generated by the game is detected by light-dependent resistors that sense which of the segments lights up; a Raspberry Pi keeps track of the sequence and replays it by driving the servos.

We won’t spoil the ending, but [Michael] did find an answer to his question. An earlier version of the game was already examined with the help of an Arduino, although it apparently wasn’t fast enough to drive the game to its limits. If you think Simon can be improved you can always roll your own, whether from scratch or by hacking an existing toy.

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This Is The Future Of Waste Management

December 4, 2022 by Dave Rowntree 13 Comments

Many of us have been asking for some time now “where are our robot servants?” We were promised this dream life of leisure and luxury, but we’re still waiting. Modern life is a very wasteful one, with items delivered to our doors with the click of a mouse, but the disposal of the packaging is still a manual affair. Wouldn’t it be great to be able to summon a robot to take the rubbish to the recycling, ideally have it fetch a beer at the same time? [James Bruton] shares this dream, and with his extensive robotics skillset, came up with the perfect solution; behold the Binbot 9000. (Video, embedded below the break)

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Automatic Flag Waver Lets You Show Your Loyalty Without Getting Tired

October 16, 2022 by Robin Kearey 31 Comments

A flag is a great tool to show your loyalty to a country, a sports team or even a philosophical movement. But there’s not so much you can actually do with a flag: you can either hang it somewhere, or wave it around to attact others to your cause. [Mellow] found that waving quickly becomes tiresome, and decided to design a machine that automates this task for him.

Now there’s a bit more involved in designing a proper flag-waver than simply moving the flag back and forth. Ideally, the fabric should flow smoothly from side to side and show both sides equally, in the same way a human would do when waving a big flag around. After a bit of research [Mellow] decided on a design that generates a rather complex motion using just a single servo: the mast is tilted from left to right, while gravity ensures the flag rotates around its axis. It’s probably best demonstrated visually, as [Mellow] does in the video embedded below.

The flag-waving mechanism is designed in Fusion 360 and 3D printed using white filament. Inside a little square box is a Wemos D1 Mini, powered by a lithium battery scavenged from a vape pen, as well as a battery management system and a power switch. The servo sits on top of the box and holds the flag in a little socket that allows the mast to rotate freely. [Mellow] also went one step further and built a two-flag waver, which still uses only one servo but creates two opposite motions through a set of spur gears. Both waver types bring a lively atmosphere to their surroundings, and we can actually imagine them being useful in places like sports bars.

Automatic flag-wavers are still rare devices, and as far as we can tell this is only the second one we’ve seen, after this hat-mounted example. That is, if you don’t count the automatic “flag” on this mailbox.

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Sneeze Into Your Hand, Not Your Elbow With This Nose-Shaped Sanitizer Dispenser

July 9, 2022 by Dan Maloney 7 Comments

You’ve got to love a language like German, where not only is it possible for a word or two to stand in for a complex concept, but you don’t even need to speak the language to make a good guess at what it all means. Of course when your project is a giant nose that mock-sneezes sanitizer into your hands, it doesn’t really matter that you call it Der niesende Desinfektionsmittelspender. Humor based on bodily functions is, after all, the universal language.

Working knowledge of German or not, figuring out exactly what [Nina] is doing here isn’t too difficult. Judging by the video below and the build log, the idea is to detect the presence of a hand underneath the dispenser with a simple IR reflective sensor hooked to some kind of microcontroller — an ESP32 in this case. Audio clips of sneezes are stored on an SD card and played back through a small speaker, while a hobby servo pushes the button on an atomizer. It seems as if selecting the proper dispenser was the hardest thing about the project; [Nina] finally settled on a battery-operated mister that was just the right size to fit into the nose. Oh, didn’t we mention the giant, pink, 3D-printed nose that houses the whole thing? Sorry about that — it’s quite subtle and easy to miss.

Anyway, the whole project is a lot of fun and brought a genuine laugh when we saw it. It’s a clever way to poke gentle fun at the germaphobes who came up with other, less whimsical methods of dispensing hand sanitizer. But let’s face it, they ended up being proven pretty much on the mark about things.

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DIY Automated Printer Kerchunks Out Classic Embossed Labels

June 15, 2022 by Dan Maloney 27 Comments

For our money, the best label for pretty much any purpose is one of those embossed Dymo-style stick-on labels, the kind with the raised white letters. There’s just something about them — the raised letters just beg to be touched, their legibility is outstanding, they lend an unmatched retro feel to a project, and the experience of creating one with one of those manual kerchunkers is oddly satisfying.

But alas, those manual label makers aren’t what they used to be, as [Andrei Speridião] discovered when his fell apart in his hands. Rather than complain, he automated his label maker and turned it into a computer peripheral. Dubbed “E-TKT”, the DIY label printer takes the daisy-wheel embossing die from his defunct labeler and puts it under computer control. Rather than the ratchet mechanism of the original, a stepper motor advances the tape, another stepper rotates the wheel to the correct position, and a servo does the kerchunking duty. The process repeats until the label is complete and neatly cut off, ready to apply. An ESP32 runs the mechanism and serves up a web application to compose labels and control the printer. There’s also an OLED display and, of course, an embossed label. Video demo below.

We don’t care what [Bart Simpson] thinks, embossed labels are cool, and this makes them even cooler. And as [Andrei] points out, this is also a neat way around the nasty DRM trick that some companies are foisting on the label-making public. That alone is reason to cheer this project on — but we won’t complain about the beautiful photography and excellent documentation, either.

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