With resin printers slowly making their way to hackerspaces and garages the world over, there is a growing need for a place to cure these UV resin prints. No, they don’t come out of the machine fully cured, they come out fully solid. And no, we’re not just leaving them in the sun, because that’s not how we do things around here.
[Christopher] whipped up a post-cure lightbox meant to sit underneath his Form 1 printer. It’s made of 1/2″ MDF, with adjustable feet (something the Form 1 lacks), a safety switch to keep the lights off when the door is open, and a motor to rotate the parts around the enclosure.
The light source for this lightbox is 10 meters of ultraviolet LED strips. The LEDs shine somewhere between 395-405nm, the same wavelength as the laser diode found in the Form 1 printer. Other than a bit of wiring for the LEDs, the only complicated part of the build was the motor; [Christopher] bought a 2rpm motor but was sent a 36rpm motor. The vendor was out of 2rpm motors, so a PWM controller was added.
It’s a beautiful build that shows off [Christopher]’s ability to work with MDF. It also looks great sitting underneath his printer, and all his parts are rock solid now.
We must admit to wondering how Adafruit’s [Becky Stern] gets anything done with those fingernails of hers. They’re always long and beautifully painted without any chips, dings, or dents. As it turns out, she uses UV gel nail polish. It’s much more durable than standard air-dry polishes, but it requires UV light to cure. [Becky] bought a lamp to use at home, but it’s very bulky and must be plugged into the wall. She knew there was a better way and devised her DIY UV mini manicure lamp.
She really thought of everything. The open source 3D-printed enclosure includes a small compartment in the top for cuticle sticks, emery boards, and tweezers. The Li-poly battery is rechargeable over USB in conjunction with Adafruit’s PowerBoost 500c. The lamp itself is made from 30 UV LEDs and 100Ω resistors. [Becky] lined the inside of hers with silver sticky paper to help distribute the UV light evenly.
You know, this can also be used to erase EPROMs or to cure small DLP 3D prints. Do you have another use for it? Tell us in the comments. Introductory and partially hyperlapsed video after the break.
Continue reading “DIY UV Lamp Is the Cure for Nails and More”
Photoluminescent stars on your bedroom wall or ceiling are pretty cool, though the stationary shapes can become boring. [Adi] felt this way, too. While doodling with a bright white light on some glow in the dark vinyl, it occurred to him that this could make for an interesting display. He set about making GLO, the midnight message board and RSS display.
[Adi]’s light writer uses 12 UV LEDs on a linear axis powered by a stepper motor to write RSS headlines, Twitter trends, or custom text on his wall. He finds the slow fade of the text very soothing to fall asleep by, and it’s easy to see why. The LED array imprints a section of a character consisting of a 6×5 bit pattern. The 12 LEDs are split into two groups, so it can write two lines at 45-50 characters each. [Adi] designed his own pixel font for this project, and advises that only upper case letter forms be used.
[Adi]’s write-up is quite admirable and comprehensive. In the circuit build section, he advises that the LEDs must be very close to the vinyl for optimum results, but that they should protrude farther than the shift registers so the chips don’t rub the vinyl. Of course you could opt for more intense light sources, like laser. See it in action after the break.
Continue reading “I Am the Midnight Message Board What Messages at Midnight”
We’ve seen a couple of UV lamp builds for exposing photosensitive PCBs and erasing EPROMs, but [John] over at pcboard.ca decided if it’s worth doing, it’s worth overdoing. They designed a UV exposure board using twelve 1 Watt UV LEDs, an impressive amount ultraviolet light that you probably shouldn’t look at for too long.
We’ve seen UV exposure boxes before, usually made with a bunch of 5mm UV LEDs soldered to a piece of protoboard. These projects do their job, but the exposure time is on the order of minutes. The PCboard.ca UV lamp can expose a PCB in just 20 seconds.
The build began with four pieces of aluminum bar, 1 inch wide and 1/8″ thick. The 12 star LEDs were glued down to this bar with thermal adhesive and serve their purpose as a rather large heat sink.
[John] performed a little test to determine how long it would take this monstrous UV source to expose a PCB. By copying a PCB mask four times and placing it over an unexposed board, [John] made a PCB with exposure times of 60, 45, 30, and 15 seconds. After developing and etching, all but the 15-second exposure was fully etched, an amazing result that will probably lead to some very, very rapid prototyping.
All the more impressive is the fact that only four 1-watt LED drivers were used for this build. That’s right, this UV lamp is actually operating at about a quarter of its maximum rating, or about 285mA per LED. We’d hate to see this thing operate at full power, protective eyewear or not.
Among the projects that define electronic design, a UV exposure box is right up at the top of the list. These boxes shine UV light on a work piece and are used for everything from exposing photosensitive PCBs to erasing EPROMs. [carlolog] decided to build his own and ended up with a fairly impressive array of ultraviolet LEDs perfect for making PCBs or tanning the back of your hand.
One important thing to remember when making large arrays of LEDs is current consumption and power needed to light the device up. [carlolog] naive assessment of how much power would be required used a 12 volt supply with 135 LEDs and 135 resistors, wasting a lot of energy and producing 24 Watts of heat.
Of course this power consumption can be reduced by putting a few LEDs in series, so [carlolog] wired 3 LEDs together with a 150Ω resistor. This array requires just over 11 Watts and consumes less than 1 Amp; perfect for a desktop UV box.
The enclosure for the box was crafted out of three Ikea photo frames, and a small timer circuit powered by an ATmega8 was added. Now whenever [carlolog] needs to wipe an EPROM, he can put the chip in the box, set the timer, and walk away.
A very nice build, but when dealing with a lot of UV we must remind our readers: do not look into the UV array with your remaining eye.