Wii Nunchuck Controlled Robot Exhibits Rock Solid Balancing

[Willy Wampa] is showing off his self-balancing robot. What strikes us about the build is how well tuned his feedback loop seems to be. In the video after the break you will see that there is absolutely no visible oscillation used to keep its balance.

The parts used are quite easy to obtain. The acrylic mounting plates are his wife’s design and were custom cut through the Pololu service. They were also the source of the gear motors. He’s using a SparkFun IMU with an Arduino and a motor shield. He first posted about the build about a month ago, but the new revision switches to a Pololu motor driver shield which he says works much better, and adds control via a wireless Wii Nunchuck.

The PID loop which gives it that remarkably solid upright stance is from a library written by [Brett Beauregard]. Once again the concept of open source lets us build great things by standing on the shoulders of others.

Continue reading “Wii Nunchuck Controlled Robot Exhibits Rock Solid Balancing”

Another Great Backyard Observatory Build

With a little help from their friends [Jeff Fisher] and his dad built this observatory in their back yard. Their use of simple building materials and techniques show that you can create a respectable home observatory without breaking the bank.

It starts with a footing for the telescope mount. This is completely separated from the building that surrounds it so there will be no issue with vibrations affecting the images it is capturing. From there a foundation made of cinder blocks was laid before placing joists and installing a sub floor. It was during this process that they trenched and placed conduit to run power to the building. With the floor in place the walls were stick built and a carefully crafted dome was assembled and hefted in place by this septet of gentlemen.

Four months was all it took to get to this point, but [Jeff] and his dad are still working on a deck to go around the observatory. They’re using a very nice telescope that they purchased, but it is also possible to build one of those yourself.

[via Reddit]

This Diy Fume Extractor Will Be A Showpiece For Your Workbench

We have no idea how well this diy fume extractor works, but it sure does look great! We’ve been thinking that it’s time to stop trying to blow away the solder fumes while working on project and this might be just the kind of motivation we need. The 6″ cube doesn’t get in the way of your work, and since it includes a carbon filter it should keep the smell of burning flux to a minimum.

[Jeff’s] project basically brings together a 120mm PC cooling fan with a power source. The fan mounts inside of a steel enclosure he picked up from Digikey. The face plates that come with it were modified to accept the fan, as well as the grill hardware that goes with it. Before assembling he painted the box with some Rustoleum “Hammered” black spray paint. This gives it a texture that will hide any imperfections in your application.

We’re a bit hazy on how this is being powered. It sounds like he’s plugging the cord into mains but we don’t see any type of regulator to feed what must be a 12V DC fan. There are build instruction available but they didn’t clear up our confusion.

Tutorial Explains The Concepts Behind An IMU

[Anilm3] wrote in to share the IMU tutorial series he is working on. An Inertial Measurement Unit is most often found in self-balancing robots and quadcopters, providing enough high-speed sensor data to keep up with the effects of gravity.  He previously used some all-in-one IMU devices in school which did most of the work for him. But he wanted to grind down and look at what each sensor spits out and how those measurements are used. The first installment deals with the accelerometer, using its data to calculate pitch and roll. For these demonstrations [Anilm3] is using this ADXL345 sensor board, an Arduino, and some processing sketches for testing.

Whenever working with sensors you need to take noise into consideration. The post shows how to implement a low-pass filter in the code which will help smooth out the readings. The filtered data is then fed to a couple of mostly-painless formulas which calculate the movement of the accelerometer in degrees. The demonstration sketch is mapped to a 3D cube to give you an idea of how accurate the accelerometer is. There’s a little bit of lag which would let a self-balancing robot have a nasty fall. The solution to this issue will be discussed in upcoming parts of the series. The next installment tackles the gyroscope sensor.

Making Your Anime Papercraft Move To The Music

This anime character is dancing to the music thanks to some animatronic tricks which [Scott Harden] put together. She dances perfectly, exhibiting different arm and head movements at just the right time. The secret to the synchronization is actually in the right channel of the audio being played.

The character in question is from an Internet meme called the Leekspin song. [Scott] reproduced it on some foam board, adding a servo to one arm to do the leek spinning, and another to move the head. These are both driven by an ATtiny44. All of the movements have been preprogrammed to go along with the audio track. But he needed a way to synchronize the beginning of each action set. The solution was to re-encode the audio with one track devoted to a set of sine wave pulses. The right audio channel feeds to the AVR chip via an LM741 opamp. Each sine wave triggers the AVR to execute the next dance move in the sequence. You can see the demo video for the project after the break.

Continue reading “Making Your Anime Papercraft Move To The Music”

Turning 3D Prints Into Aluminum Castings

[Jeshua] needed a laser head attachment for a 5×10 foot CNC machine he’s working on. Because he has a 3D printer, [Jeshua] could easily print a laser mount and attach it to his CNC gantry, but that wouldn’t look very professional. Instead of decorating his gigantic machine with brightly colored plastic, he decided for a more industrial look by casting a laser head in aluminum using a 3D printed master.

[Jeshua] designed two parts for his laser cutter in OpenSCAD and printed them out on his 3D printer. A few bits of foam insulation were glued on to act as sprues, and an investment mold was made out of 1 part Plaster of Paris and 1 part playground sand.

After the mold had cured, [Jeshua] put is mold in a coffee can furnace to burn out the wax and foam. These hollow molds were placed in sand and the crucible loaded up with aluminum scrap.

The finished laser head fit his CNC machine perfectly – no small feat, considering [Jeshua] needed to take in to account how much the aluminum would contract after cooling. Not bad for one day’s work.

BaceMaker Weds Organ Foot Pedals With Guitar Whammy Effects

[Jon Ferwerda] managed to fry the analog electronics on an old electric organ while conducting some circuit bending experiments. It’s a loss, but he’s still left with some cool equipment to play with. Recently he got to work generating tones using the organ’s foot pedals.

There were two types of foot pedal included with this organ, the set that is arranged like a keyboard, and a rocker pedal similar to what you might use with an electric sewing machine. Since the music generation was handled by those fried bits of organ [Jon] got to work interfacing the foot keyboard with a 555 timer. He used a fairly large capacitor to get the frequency into the bass range and wired individual pedals to different parts of a resistor network. But he didn’t stop with that. The rocker pedal has its own variable resistor hardware which lets him bend the pitches are they are being generated which sounds  alike like a guitar whammy effect. He shows his work in the clip after the break. We think he nailed it! This is a perfect supplement to any type of electronic music setup.

Continue reading “BaceMaker Weds Organ Foot Pedals With Guitar Whammy Effects”