A 16-voice Homebrew Polyphonic Synth

November 26, 2014 by Brian Benchoff 11 Comments

Homebrew synths – generating a waveform in a microcontroller, adding a MIDI interface, and sending everything out to a speaker – are great projects that will teach you a ton about how much you can do with a tiny, low power uC. [Mark] created what is probably the most powerful homebrew synth we’ve seen, all while using a relatively low-power microcontroller.

The hardware for this project is an LPC1311 ARM Cortex M3 running at 72 MHz. Turning digital audio into something a speaker can understand is handled by a Wolfson WM8762, a stereo 24-bit DAC. Both of these chips can be bought for under one pound in quantity one, something you can’t say about the chips used in olde-tyme synths.

The front panel, shown below, uses 22 pots and two switches to control the waveform, ADSR, filter, volume, and pan. To save pins on the microcontroller, [Mark] used a few analog multiplexers. As far as circuitry goes, it’s a fairly simple setup, with the only truly weird component being the optocoupler for the MIDI input.

The software for the synth is written mostly in assembly. In a previous version where most of the code was written in C, everything was a factor of two slower. Doing all the voice generation in assembly allowed for twice as many simultaneous voices.

It’s a great project, and compared to some of the other synth builds we’ve seen before, [Mark]’s project is at the top of its class. A quick search of the archives says this is probably the most polyphonic homebrew synth we’ve seen, and listening to the sound sample on the project page, it sounds pretty good, to boot.

Custom Raspberry Pi Thermostat Controller

November 26, 2014 by Rick Osgood 13 Comments

Thermostats can be a pain. They often only look at one sensor in a multi-room home and then set the temperature based on that. The result is one room that’s comfortable and other rooms that are not. Plus, you generally have to get up off the couch to change the temperature. In this day and age, who wants to do that? You could buy an off-the-shelf solution, but sometimes hacking up your own custom hardware is just so much more fun.

[redditseph] did exactly that by modifying his home thermostat to be controlled by a Raspberry Pi. The temperature is controlled by a simple web interface that runs on the Pi. This way, [redditseph] can change the temperature from any room in his home using a computer or smart phone. He also built multi-sensor functionality into his design. This means that the Pi can take readings from multiple rooms in the home and use this data to make more intelligent decisions about how to change the temperature.

The Pi needed a way to actually talk to the thermostat. [redditseph] made this work with a relay module. The Pi flips one side of the relays, which then in turn switches the buttons that came built into the thermostat. The Pi is basically just emulating a human pressing buttons. His thermostat had terminal blocks inside, so [redditseph] didn’t have to risk damaging it by soldering anything to it. The end result is a functional design that has a sort of cyberpunk look to it.

[via Reddit]

Anthropomorphizing Microprocessors

November 26, 2014 by Brian Benchoff 28 Comments

Vintage microprocessors usually do something, be it just sitting in an idle loop, calculating something, or simply looking cool in a collector’s cabinet. [Lee] has come up with a vastly cooler use for an old microprocessor: he’s anthropomorphized it by wiring LEDs up to the address lines and arranged those LEDs into a face. After wiring up the right circuit, the face of LEDs slowly changes expressions, making this tiny little board react to random electronic fluctuations.

The CPU used for this project is the RCA 1802, best known for being the smarts in the COSMAC Elf, a very early microprocessor training computer, but still capable of teaching the basics of computing today, albeit on a processor that isn’t made any more with an instruction set that is barely supported by anything modern.

[Lee] apparently has a lot of these 1802s, and to show off how simple a microcomputer can get, he created the strangest use for a CPU we’ve ever seen. You can’t program this face of LEDs; the data bus is left floating so random values are ‘displayed’ on the face. Only one of the data lines is pulled high. This prevents the data bus from ever being 0x00, the HALT instruction.

If you’re looking for something a little more useful to do with an RCA 1802 MPU, [Lee] also has a COSMAC Elf membership card. It’s a reproduction of the famous COSMAC Elf, repackaged into a board the size of an Altoid tin. It has the 1802 onboard, a few switches and blinkenlights, and a parallel port for interacting with peripherals.

An Engineer’s Guide To Cooking The Perfect Turkey

November 26, 2014 by Sarah Petkus 21 Comments

It’s almost that special time of year again where we all get together and use our families as guinea pigs for new cooking techniques and untested recipes! Some of us are seasoned pros at preparing the big bird of tradition, while others are still experimenting year after year with hopes of nailing the optimal method by chance. [Travis Mikjaniec] approaches this culinary conundrum from an engineer (of aerodynamicist)’s perspective, with the goal of scientifically discerning through simulation the best method to prepare a Thanksgiving turkey; no long term trial and error required.

As the basics of cooking dictate, the rate at which the meat of a turkey will cook is determined by where the hot air is flowing and gathering inside the oven. Areas of the bird subjected to consistent fresh heat will cook faster and are more likely to dry out over time, so it’s important that the hot air is equally dispersed for an evenly cooked, juicy turkey. To figure out the trajectory of the air and the point where it begins to cool down, [Travis] modeled the naked bird in CAD, complete with the hallow cavity within. He then recreated the baking conditions to use in FloEFD, in this case a standard convection oven with a fan located in back. To compare cooking techniques against one another, he ran a series of streamline simulations with combinations of different cooking variables, like how high the bird was lifted off the baking sheet and whether or not the inner cavity had the added thermal mass of stuffing or not. These chaotic diagrams of simulated air flow helped visualize which conditions were conducive for even heating.

If you’re interested in knowing the verdict of [Travis’] trials with virtual turkeys, he offers thorough documentation on his investigative blog post. His insight might help improve your cooking game plan for Thanksgiving or teach you something you didn’t know about the aerodynamics of a fifteen pound headless bird… which is something you can talk about while sitting around the table.

Scope Noob: Probing Alternating Current

November 26, 2014 by Mike Szczys 55 Comments

I finally did it. After years of wanting one (and pushing off projects because I didn’t have one) I finally bought an oscilloscope. Over the years I read and watched a ton of content about how to use a scope, you’d think I would know what I’m doing. Turns out that, like anything, hands-on time with an oscilloscope quickly highlighted the gaping holes in my knowledge. And so we begin this recurring column called Scope Noob. Each installment will focus on a different oscilloscope-related topic. This week it’s measuring a test signal and probing Alternating Current.

Measuring a Signal

Hey, measuring signals is what oscilloscopes are all about, right? My very first measurement was, of course, the calibration signal built into the scope. As [Chris Meyer] at Sector67 hackerspace here in Madison put it, you want to make sure you can probe a known signal before venturing into the unknown.

In this case I’m using channel 2. Everything on this scope is color-coded, so the CH2 probe has blue rings on it, the probe jack has a blue channel label, and the trace drawn on the screen is seen in blue. I’m off to a fantastic start!

This scope, a Rigol 1054z, comes with an “auto” button which will detect the signal and adjust the divisions so that the waveform is centered on the display. To me this feels like a shortcut so I made sure to do all of this manually. I started with the “trigger” which is a voltage threshold at which the signal will be displayed on the screen. The menu button brings up options that will let you choose which channel to use as trigger. From there it was just a matter of adjusting the horizontal and vertical resolution and position before using the “cursor” function to measure the wave’s voltage and time.

I played around with the scope a bit more, measuring some PWM signals from a microcontroller. But you want to branch out. Because I don’t have a proper signal generator, the next logical thing to measure is alternating current in my home’s electrical system. I suppose you could call it a built-in sine wave source.

Probing Alternating Current

I sometimes take criticism for never throwing things away. Seven years ago we had a cat water fountain whose motor seized. It was powered by a 12V AC to AC converter seen here. Yep, I kept it and was somehow able to find it again for this project.

Of course at the time I thought I would build a clock that measures mains frequency to keep accurate time. This would have done the trick had I followed through. But for now I’m using it to protect me (and my fancy new scope) from accidental shock. I’ll still get the sine wave I’m looking for but with a source that is only 12V at 200 milliamps.

Don’t measure mains directly unless you have a good reason to do so.

Continuing on my adventure I plugged in the wall wart and connected the probe to one of the two wires coming out of it. But wait, what do I do with the probe’s reference clip? I know enough about home electrical to know that one prong of the plug is hot, the other is neutral. The clip itself is basically connected directly to mains ground. Bringing the two together sounds like a really bad idea.

This turns out to be a special case for oscilloscopes, and one that prompted me to think about writing this column. Had this been a 3-prong wall wart, connecting the probe’s reference clip to one of the wires would have been a very bad thing. Many 3-prong wall warts reference the mains earth ground on one of the outputs. If that were the case you could simply leave the clip unconnected as the chassis ground of your scope is already connected to mains ground via its own 3-prong power cord and the reference clip is a dead short to that. If you did need to probe AC using the reference clip you need an isolation transformer for your scope. There are bigger implications when probing a board powered from mains which [Dave Jones] does an excellent job of explaining. Make sure you check out his aptly named video: How NOT to blow up your oscilloscope.

As I understand it, and I hope you’ll weigh in with a comment below, since the wall wart I’m using has a transformer and no ground plug I’m fine using the ground clip of the probe in this case. Even though I’m clipping it to an AC line, the transformer prevents any kind of short between hot/neutral mains and earth ground (via the probe’s ground clip). What I don’t understand is why it’s okay to connect the transformed side of the 12V AC to mains ground?

At any rate, the screenshots above show my progress through this measurement. I first connected the probe without the ground clip and got the sad-looking trace seen on the left. After conferring with both [Adam Fabio] and [Bil Herd] (who had differing opinions on whether or not I should “float the scope”) I connected the ground clip and was greeted with a beautifully formed sine wave. I’m calling this a success and putting a notch in the old bench to remember it by.

What’s Next?

I don’t want to get too crazy with the first installment of Scope Noob so I’ll be ending here for now. I need your guidance for future installments. What interesting quirks of an oscilloscope should a noob like me explore? What are your own questions about scope use? Leave those below and we’ll try to add them to the lineup in the coming weeks.

Homework

For next week I’m working my way through the adventure of rectifying this 12V AC signal into a smoothed DC source. Here you see a teaser of those experiments. I’ve built a full-wave rectifier using just four diodes (1N4001) and will plunk in a hugely-over-spec’d electrolytic capacitor to do the smoothing. If you want to follow along on the adventure you should dig around your parts drawers for these components and give it a try yourself this week. We’ll compare notes in the next post!

Easy And Effective Way To Measure PWM… Without A Scope!

November 26, 2014 by Bryan Cockfield 25 Comments

Sometimes when a project is coming together, you need to cobble a tool together to get it completed. Whether it’s something very involved, like building a 3D printer to fabricate custom parts, or something relatively simple, like wiring a lightbulb and a battery together to create a simple continuity checker, we’ve all had to come up with something on the fly. Despite having access to an oscilloscope, [Brian] aka [schoolie] has come up with his own method for measuring PWM period and duty cycle without a scope, just in case there’s ever a PWM emergency!

The system he has come up with is so simple it’s borderline genius. The PWM signal in question is fed through a piezo speaker in parallel with a resistor. The output from the speaker is then sent to an FFT (fast fourier transform) app for Android devices, which produces a picture of a waveform. [schoolie] then opens the picture in MS Paint and uses the coordinates of the cursor and a little arithmetic to compute the period and the duty cycle.

For not using a scope, this method is pretty accurate, and only uses two discrete circuit components (the resistor and the speaker). If you’re ever in a pinch with PWM, this is sure to help, and be a whole lot cheaper than finding an oscilloscope!

Telepresence Robot Demo Unit Breaks Free Of Its Confinement

November 26, 2014 by Rick Osgood 43 Comments

What happens when you put a telepresence robot online for the world to try out for free? Hilarity of course. Double Robotics is a company that builds telepresence robots. The particular robot in question is kind of like a miniature Segway with a tablet computer on top. The idea is you can control it with your own tablet from a remote location. This robot drives around with your face on the screen, allowing you to almost be somewhere when you can’t (or don’t want to) be there in person.

Double Robotics decided to make one of these units accessible to the Internet as a public demonstration. Of course, they couldn’t have one of these things just roaming about their facility unrestrained. They ended up keeping it locked in an office. This gives users the ability to drive it around a little bit and get a feel for the robot. Of course it didn’t take long for users to start to wonder how they could break free from their confinement.

One day, a worker left the office door cracked open ever so slightly. A user noticed this and after enough patience and determination, managed to use the robot to get the door opened. It appears as though the office was closed at the time, so no one was around to witness the event. A joy ride ensued and the robot hid its tracks by locking itself back in the room and docking to the charging station.

While this isn’t a hack in the typical sense, this is a perfect example of the hacker mindset. You are given some new technology and explore it to the extent at which you are supposed too. After that, many people would just toss it aside and not give it a second thought. Those with the hacker mindset are different, though. Our next thought is usually, “What else can I do with it?” This video demonstrates that in a fun and humorous way. Hopefully the company learns its lesson and puts a leash on that thing. Continue reading “Telepresence Robot Demo Unit Breaks Free Of Its Confinement” →