Turning A Problem Around: The Whitney Cotton Gin

If you went to elementary school in the United States, you no doubt learned about Eli Whitney’s cotton gin as an example of how the industrial revolution took previously manual processes and replaced the low-efficiency of human labor with machines. The development of the cotton gin — patented in 1794 — involves an interesting lesson about solving engineering problems.

Farmers in the southern United States had a big problem. Tobacco was a cash crop, but it eventually left your fields barren and how to solve that problem wasn’t understood yet. Indigo was valuable for dye, but the British were eating away that market with indigo created in its colonies. Rice requires a lot of water and swamp, so it was only suitable for certain areas.

There was one thing that grew very readily in much of the land: cotton. Unfortunately, the cotton had little seeds you had to remove. A single person could clean — maybe — a pound of cotton a day. In the late 1700s, plantation owner Catharine Littlefield Greene introduced Whitney to a group of farmers were trying to decide if there was a way to make cotton a more profitable crop.

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Hackaday Podcast 053: 1-Bit Computer Is A Family Affair, This Displays Is Actually Fabulous, And This Hoverboard Is A Drill Press

Hackaday editors Mike Szczys and Elliot Williams navigate the crowded streets of the hackersphere for the most interesting hardware projects seen in the past week. Forget flip-dot displays, you need to build yourself a sequin display that uses a robot finger and sequin-covered fabric to send a message. You can do a lot (and learn a lot) with a 1-bit computer called the WDR-1. It’s never been easier to turn a USB port into an embedded systems dev kit by using these FTDI and Bluepill tricks. And there’s a Soyuz hardware teardown you don’t want to miss.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Automatic Component Tape Cutter For When Your Electronics Kit Hits The Big Time

Even for the simplest of products, production at scale can be big challenge. For example, you might find yourself spending many hours manually counting and cutting strips of component tape to go with the DIY electronics kit your selling on Tindie. [Tom Keddie] found himself in similar position some time ago, and built himself an automated component counter and tape cutter.

[Tom] posted the video of his old machine (see it after the break) after a call for help from another Twitter user who found himself with a lot of component strips to cut. The frame of the machine is made from 20×20 aluminium extrusions and laser cut plexiglass. The tape is pulled off the reel by a stepper motor using a 3D printed sprocket, with the tape held on by Lego wheel and tension spring. A second idler sprocket with tensioner is used to guide the tape through two photo-interrupters that can count holes in opaque tape or the components in clear tape. The cutter itself it an Exacto blade mounted on a wooden block in a guillotine-like arrangement, driven by another stepper motor and a threaded rod as lead screw. Everything is of course controlled by an Arduino. Although not used any more, [Tom] says it worked very well in its day.

The availability of cheap laser cutting, 3D printing and components like aluminium extrusions and stepper motors have really made it possible for anyone to add some automation to production in the home workshop. You won’t be surprised that we’ve seen something like this before, but we’ve also seen similar machines for wiring prep and through-hole resistors. Let us hear your production hacks in the comments, or drop us a tip if you’ve documented it!

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This Week In Security: Google Photos, Whatsapp, And Doom On Deskphones

Google Photos is handy. You take pictures and videos on your cell phone, and they automatically upload to the cloud. If you’re anything like me, however, every snap comes with a self-reminder that “the cloud” is a fancy name for someone else’s server. What could possibly go wrong? How about some of your videos randomly included in another user’s downloads?

Confirmed by Google themselves, this bug hit those using Google Takeout, the service that allows you to download all your data from a Google application, as a single archive. Google Photos archives downloaded between November 21 and November 25 may contain videos from other users, according to a notice sent to the users who downloaded said archives. It’s notable that those notices haven’t been sent to users who’s videos were exposed.
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Music Player Erected From Floppy Disks

Holding on to a cache of old floppies because nostalgia? Us too, and this might be the coolest possible use for ’em. While it’s fun to imagine that he wrote a compression algorithm to fit a lossless copy of Coltrane’s Blue Train on a 1.44Mb coaster, or somehow rolled his own mini-disc, [Dino Fizzotti]’s Diskplayer uses floppies to serve up Spotify albums.

What’s actually on the floppy, then? The corresponding Spotify album URL. He just pops a disk in the drive, and the Pi does the rest — it detects the floppy event and executes a script that starts an open-source Spotify client. There’s no track skipping and no shuffle, just the entire album as intended, take it or eject it. If you think about it, he’s actually managed to improve on the vinyl experience, since all the songs are on one side. Demo is queued up after the break, and it includes [Dino]’s simple web interface for writing the Spoti-floppies.

When this project started seven months ago, [Dino] intended to bring his vinyl collection into the 21st century with RFID tags, but we’re glad that he decided to involve a fairly obsolete medium. Don’t have a drive or a heap of floppies gathering dust in a closet? Neither did [Dino]. But he found plenty of people selling pretty-colored floppies on ebay, and Amazon has tons of cheap external drives. We think the album art stickers are a nice touch, as is matching album cover color to floppy. He’s right to lock those bad boys up.

Got a bunch of floppy drives? Build a Floppotron and make your own music!

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Raspberry Pi Serves Up 24 Hour Simpsons Channel

Commercial-free video on demand was every couch potato’s dream for decades, and now we’ve got it. But nostalgia has a funny way of making some folks miss the old days, even if we know it’s technically be a step backwards. Wanting to recreate the TV watching experience circa 1998, [probnot] has come up with a way to run his very own television channel.

With the Raspberry Pi and a digital modulator, he’s got the only house on the block that’s wired to show The Simpsons all day. He has absolutely no control over which episode plays next, he can’t pause it, and its in presented in standard definition (a nightmare for anyone who grew up in the Netflix era) but a familiar viewing experience for the rest of us.

Where we’re going, we don’t need HDMI.

The key to this project is the Channel Plus Model 3025 modulator. It takes the feed from the antenna and mixes in two composite video sources on user-defined channels. All [probnot] had to do was find a channel that wouldn’t interfere with any of the over-the-air stations. The modulator has been spliced into the house’s coax wiring, so any TV connected to the wall can get in on the action. There’s no special setup required: when he wants to watch The Simpsons he just tunes the nearest TV to the appropriate channel.

Providing the video for the modulator is a Raspberry Pi, specifically, the original model that featured composite video output. While the first generation Pi is a bit long in the tooth these days, playing standard definition video is certainly within its capabilities. With a USB flash drive filled with a few hundred episodes and a bit of scripting it’s able to deliver a never-ending stream direct from Springfield. There’s still that second channel available on the modulator as well, which we’re thinking could be perfect for Seinfeld or maybe The X-Files.

Interestingly, this isn’t the first time we’ve seen a Raspberry Pi used to provide a never-ending stream of The Simpsons. But compared to previous attempts which had to be directly connected to the TV, we like the idea of using the modulator and creating a more authentic experience.

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Rollbot Crams Ten Arms Onto One Wheel

It’s not every day that we see someone trying something new with robot locomotion, but [kong]’s robot Rollyboi was made to do exactly that by mixing up the usual robot-wheel-motor layout. Instead of the robot using motors to drive wheels, Rollyboi is itself the wheel, and uses multiple simple arms (legs?) attached to hobby servo motors to propel itself. The idea is that the arms swivel out one at a time to roll the robot along as needed.

It’s a novel idea, but how well does it work in practice? The first version was blind and mechanically unstable, with no idea which way was up and therefore no way to effectively control which arm needed to be extended, but was nevertheless able to roll along. The next version implemented a simple control system: buttons installed along the outside rim let the robot know how it is moving and which arm to extend next. With two sets of arms (one on each side) the robot becomes capable of executing simple turns by extending one arm more than the other.

In the end, Rollyboi could move but still lacks a means to perceive and navigate its environment. This is made more challenging by the fact that the robot’s body (and therefore any sensors mounted to it) would be in constant motion as the robot moves. Still, it’s interesting to see how far the idea went using only simple hardware, and its motion gives off a certain radial solenoid engine vibe. You can watch a brief video below.

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