Opening A Curta — With Great Care

August 12, 2023 by Chris Lott 29 Comments

We’ve always admired Curta mechanical calculators, and would be very hesitant to dismantle one. But [Janus Cycle] did just that — and succeeded. A friend sent him a Curta Model 2 calculator that was frozen up. Just opening the case involved percussive force to remove a retaining pin, and once inside he discovered the main shaft had been slightly bent. No doubt this calculator had suffered a drop at some point in the past.

I’m sticking to the rule of doing no harm — I’d rather not be able to fix this than do something that causes more problems.

But surprisingly, he was able to get it substantially back in working order without completely taking apart all 600+ parts. Most of the issues were shafts whose lubrication had become gummy, and one carry lever was slightly bent. There is still a little more work, but soon this calculator will once again be cranking out results.

Has anyone dismantled a mechanical contraption this complicated before, for example a teletype machine? Let us know in the comments. If you want to brush up on your Curta knowledge, check out the Curta Calculator Page. We also wrote a Retrotechtacular about the Curta before. Thanks to [mister35mm] for sending in this tip.

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Liquid Metal Battery Goes Into Production

August 12, 2023 by Bryan Cockfield 88 Comments

The news is rife with claims of the next great thing in clean energy generation, but most of these technologies never make it to production. Whether that’s due to cost issues, production, or scalability, we’re often teased with industry breakthroughs that never come to fruition. Multi-layered solar panels, wave and tidal energy, and hydrogen fuel cells are all things that are real but can’t seem to break through and overtake other lower cost, simpler, and proven technologies. One that seems to be bucking this trend is the liquid metal battery, which startup Ambri is putting into service on the electrical grid next year.

With lithium ion battery installations running around $405 per kilowatt-hour, Ambri’s battery technology is already poised to be somewhat disruptive at a cost of about half that. The construction method is simpler than lithium as well, using molten metal electrodes and a molten salt electrolyte. Not only is this more durable, it’s also not flammable and is largely immune to degradation over time. The company’s testing results indicate that after 20 years the battery is expected to still retain 95% of its capacity. The only hitch in scaling this technology could be issues with sourcing antimony, one of the metals needed for this type of construction.

Even though Ambri can produce these batteries for $180 to $250 per kilowatt-hour, they need to get the costs down to about $20 for the technology to be cost-competitive with “base load” power plants (an outdated term in itself). They do project their costs to come down significantly and hit this mark by 2030, which would put electrical grids on course to be powered entirely by renewables. Liquid metal batteries aren’t the only nontraditional battery out there trying to solve this problem, though. Another promising interesting energy storage technology on the horizon is phase-change materials.

Bench Power Supply Turned Realistic Flight Sim Panel

August 12, 2023 by Tom Nardi No comments

Flight simulator software has been available for about as long as desktop PCs have been a thing, but modern incarnations such as 2020’s Microsoft Flight Simulator have really raised the bar — not only graphically, but in terms of interactivity. There’s a dizzying array of switches and buttons that you can fiddle with in your aircraft’s virtual cockpit, but doing it with the same keyboard that you use to hammer out code or write Hackaday articles doesn’t do much for immersion.

Looking to improve on the situation without having to shell out for an expensive sim panel, [Michael Fitzmayer] decided to convert a broken Manson SSP-8160 lab power supply into a fairly good approximation of the KAP 140 autopilot system which is used in one of his favorite aircraft, the Pilatus PC-6 Turbo-Porter.

[Michael] gutted the piece of equipment pretty thoroughly, only leaving behind the case itself and the illuminated button panel on the front. The original displays were replaced with TM1637 seven-segment LEDs, and a pair of new rotary encoders are mounted where the stock knobs were. The whole show is run by a STM32F103 Blue Pill, which conveys the button pressing and knob spinning to the game by mimicking a USB Human Interface Device.

A fascia applied to the front of the power supply blocks the original text and labels, and really makes the finished unit look the part. [Michael] admits it’s not 100% accurate to the layout of the real hardware, but it’s certainly better than trying to enter heading and altitude information with the controller.

Oh that’s right, did we mention he’s actually using this on the Xbox Series S? While we generally see this sort of sim hardware hooked up to a tricked out gaming computer, we appreciate that he’s trying to bring some of that same experience to the console world. While the one-way communication of USB HID does bring with it some limitations — for example the hardware needs to be manually reset at the beginning of each flight to make sure the physical displays match what’s shown in the virtual cockpit– there’s still a lot of potential here.

For example, you could design and build your own flight yoke, pedals, and throttles rather than spending hundreds on a commercial version. It sounds like [Michael] is just getting started in the world of affordable console-based flight simulation, and we’re very eager to see where he goes from here.

Blackberry Pi Puts Desktop Linux In Your Pocket

August 12, 2023 by Tom Nardi 32 Comments

Let’s face it — Android wasn’t what most of us had in mind when we imagined having Linux running on our phones. While there’s a (relatively) familiar kernel hiding at the core of Google’s mobile operating system, the rest of the environment is alien enough that you can’t run Linux software on it without jumping through some hoops. While that’s fine for most folks, there remains a sizable group of users who still dream of a mobile device that can run a full Linux operating system without any compromises.

Judging by the work put into the Blackberry Pi, we’re willing to bet that [IMBalENce] falls into that camp. The custom handheld combines the Raspberry Pi Zero, a 320×240 LCD, and the BBQ20KBD keyboard from Solder Party with a 2500 mAh LiPo pouch cell and associated charging circuitry. Optionally, it also supports modules such as the Raspberry Pi Camera, a Real-Time-Clock, a ADS1015 ADC to read the battery voltage, and even a USB hub — although you can’t have all the goodies installed at once as it draws too much current.

Everything is packed into a 3D printed case that looks roughly like an original DMG-01 Game Boy if somebody replaced the bottom half with a tiny keyboard. We appreciate the ZX Spectrum theme, even if it’s not immediately clear how it relates to the project other than being an excuse to play around with multi-color printing. [IMBalENce] says the final product works quite well, though the relatively limited keys on the BlackBerry keyboard does make it tricky to use the device for writing code.

Interested in mobile Linux, but not trying to build the hardware yourself? We recently took a look at the SQFMI Beepy, which is fairly similar in terms of hardware, but very much in need of some talented penguin wranglers who are willing to come in and work on the software and documentation. Think you’re up for the challenge?

Inside A Cordless Soldering Station

August 12, 2023 by Al Williams 16 Comments

There was a time when soldering stations were unusual in hobby labs. These days, inexpensive stations are everywhere. [Kerry Wong] looks at the TS1C station, which is tiny and cordless. As he points out, cordless irons are not new, but modern battery technology has made them much more practical. However, this iron doesn’t actually have a battery.

The iron has a large 750 Farad supercapacitor. This has advantages and disadvantages. On the plus side, a supercapacitor charges quickly and doesn’t get weaker with each charging cycle like a conventional battery. On the minus side, the large capacitor makes the unit bulky compared to normal irons. [Kerry] notes that it is ergonomic, though, and he felt comfortable holding it. Also, the supercapacitor limits the amount of charge available while soldering.

It is somewhat of a balance, though. If you want to take the iron and climb a tower, you might be very interested in a longer running time. But if you return the unit to the base every few minutes, the fast charging of the cap will compensate for the lower capacity, and you’ll probably never notice it go flat.

The iron itself doesn’t display any data. The display is on the base, meaning the devices must be paired via Bluetooth. It also requires a PD-enabled USB-C connection, so you can’t just wire it to a battery. You can plug a power supply right into the iron if you prefer, but you still can’t use a simple power connection.

Of course, you assume it does an adequate job of soldering. We wanted to see inside! And [Kerry] didn’t disappoint. If you want to see soldering, skip to about the 10-minute marker. The teardown starts at around 16 minutes.

Honestly, for the bench, we’d probably stick with a wired iron. You don’t always want a base and a PD power supply for a portable iron. But if you absolutely hate cords, this could be a reasonable answer. We’ve seen another review of this iron that didn’t like the plastic casings. Maybe it is like Jedi and lightsabers: you should just build your own.

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Blinded With Science

August 12, 2023 by Elliot Williams 62 Comments

So the room-temperature superconductor was a super disappointment, but even though the claims didn’t stand up in the end, the even better news is that real science was done. A paper making extraordinary claims came out, the procedure to make LK-99 was followed in multiple labs around the world, and then it was tested. It didn’t turn out to conduct particularly well at all. After a couple weeks of global superconductor frenzy, everything is back to normal again.

What the heck happened? First of all, the paper itself made extravagant claims about a holy-grail kind of material. There was a very tantalizing image of a black pellet floating in mid air, which certainly seems like magic, even though it’s probably only run-of-the-mill ferromagnetism in the end. But it made for a great photo-op in a news-starved August, and the then-still-Twitterverse took to it by storm. And then the news outlets piled on the hype fest.

If you’re feeling duped by the whole turn of events, you’re not alone. But the warning signs were there from the beginning, if you took the time to look. For me, it was the closing line of the paper: “We believe that our new development will be a brand-new historical event that opens a new era for humankind.”

That’s not the kind of healthy skepticism and cautious conclusion that real science runs best on. Reading the paper, I had almost no understanding of the underlying materials science, but I knew enough about human nature to suspect that the authors had rushed the paper out the door without sufficient scrutiny.

How can we keep from being fooled again? Carl Sagan’s maxim that “extraordinary claims require extraordinary evidence” is a good start. To that, I would add that science moves slowly, and that extraordinary evidence can only accumulate over time. So when you see hype science, simply wait to draw any conclusions. If it is the dawn of a new era, you’ll have a lot of time to figure out what room-temperature superconductivity means to you in the rosy future. And if it’s just a flash in the pan, you won’t have gotten your hopes up.

Arbitrary Waveforms On The Cheap

August 12, 2023 by Al Williams 26 Comments

A signal generator that can produce the usual sine, square, and triangle waves is handy and has been a staple of electronic benches for decades. Being able to craft custom signals opens up new horizons, but historically, these instruments were expensive. The price has come down, though, and [Rishin Goswami] made a 5 MHz 8-bit signal generator with 131K data points of arbitrary waveform for a low price: about $20. If you want to spend a bit more, you can improve the output DAC and op amps, but even that should cost well under $100, all in.

This is one of those projects that seems easy until you start digging into it. For example, storing some points and generating signals using any microcontroller isn’t a big deal. But minimizing jitter and maximizing speed with a conventional processor is difficult. That’s why [Rishin] uses a Raspberry Pi Pico. The programmable I/O units are perfect for generating waveform data fast and reliably. You can see the project go through its paces in the video below.

The Pi streams data to an 8-bit DAC. However, it would be easy to improve resolution with a different converter. The DAC0808 also limits the instrument’s sample rate. The processor could likely go much faster if it had a DAC accommodating higher speeds.

This is just a proof-of-concept, so don’t expect fancy GUIs or the ability to import spreadsheets. You control the device from a command-line-like interface. Still, a good example of how to take advantage of the Pi’s hardware. We took a shot at a similar device nearly a decade ago. Those programmable I/O blocks are finding uses in some surprising applications.

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