UC Berkeley Prints Glass Nanoparticles

In a recent video, [Joel] of 3D Printing Nerd interviews a researcher at University of California, Berkeley about their work with glass 3D printing technology. A resin is impregnated with tiny glass nanoparticles and produces green parts. An oven burns away the resin and then another heating step produces the actual silica glass part. You can see a video about the process below.

As you might expect with glass, the temperatures are toasty. The first burn is at 1100 C and the fusing burn is at 1300 C. The nanoparticles are about 40 nanometers across. The resulting parts are tiny with very small feature sizes. The technology to do this has been around for a few years, and the University continues researching this form of computed axial lithograph (CAL) 3D printing. These parts are so small that it uses an adaptation called microCAL that produces much smaller parts at high precision. However, the equipment available today won’t produce very large objects. The video talks about the uses for some of these small glass items.

We wonder how much the firings in the ovens change the tiny tolerances. They obviously work, so either they account for that or it doesn’t shrink much.

If you want your own 3D printed glass, a laser system might be more practical. If you just want transparent plastic, your FDM printer can do that. Really.

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Make A Catch With A 3D Printed Rod

When we think of fishing rods, the image brought to mind is one of a tweed-clad fisherman in his waders in a wild salmon stream, his line whipping about as it guides the fly over the surface of the water. Angling is a pursuit with a heritage, and having a lengthy rod seems an essential for its enjoyment. But perhaps your tackle needn’t be such an important factor, and in that spirit here’s [3dcreation] with a tiny but fully functional 3D printed fishing rod.

If you’ve ever seen a fisherman working through a hole in the ice, you may have some idea of the type of rod in question, it’s a stubby affair half handle and half rod, with a rudimentary reel in the middle. In the pictures it’s loaded up with line, weight ready to go, so we can see how it’s supposed to work. We’re not anglers here though, so the question of whether it would indeed work is one for your imagination.

Perhaps surprisingly, few anglers find their way onto these pages. One of the few that has, used a drone.

The Sunchronizer Keeps Your Solar Panel Aligned

In the past few years, the price-per-watt for solar panels has dropped dramatically. This has led to a number of downstream effects beyond simple cost savings. For example, many commercial solar farms have found that it’s now cheaper to install a larger number of panels in fixed positions, rather than accepting the extra cost, maintenance, and complexity of a smaller number panels that use solar tracking to make up the difference. But although this practice is fading for large-scale power production, there are still some niche uses for solar tracking. Like [Fabian], if you need to maximize power production with a certain area or a small number of panels you’ll wan to to build a solar tracker.

[Fabian]’s system is based on a linear actuator which can tilt one to four panels (depending on size) in one axis only. This system is an elevation tracker, which is the orientation generally with respect to latitude, with a larger elevation angle needed in the winter and a lower angle in the summer. [Fabian] also designs these to be used in places like balconies where this axis can be more easily adjusted. The actuator is controlled with an ESP32 which, when paired with a GPS receiver, can automatically determine the sun’s position for a given time of day and adjust the orientation of the panel to provide an ideal elevation angle on a second-by-second basis. The ESP32 also allows seamless integration with home automation systems like SmartHome as well.

Although this system only tracks the sun in one axis right now, [Fabian] is working on support for a second axis which mounts the entire array on a rotating table similar to an automatic Lazy Susan. This version also includes a solar tracking sensor which measures solar irradiance in the direction the panel faces to verify that the orientation of the panel is maximizing power output for a given amount of sunlight. Tracking the sun in two axes can be a complicated problem to solve, but some solutions we’ve seen don’t involve any GPS, programming, or even control electronics at all.

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Edge-Lit, Thin LCD TVs Are Having Early Heat Death Issues

Canadian consumer goods testing site RTINGS has been subjecting 100 TVs to an accelerated TV longevity test, subjecting them so far to over 10,000 hours of on-time, equaling about six years of regular use in a US household. This test has shown a range of interesting issues and defects already, including for the OLED-based TVs. But the most recent issue which they covered is that of uniformity issues with edge-lit TVs. This translates to uneven backlighting including striping and very bright spots, which teardowns revealed to be due to warped reflector sheets, cracked light guides, and burned-out LEDs.

Excluding the 18 OLED TVs, which are now badly burnt in, over a quarter of the remaining TVs in the test suffer from uniformity issues. But things get interesting when contrasting between full-array local dimming (FALD), direct-lit (DL) and edge-lit (EL) LCD TVs. Of the EL types, 7 out of 11 (64%) have uniformity issues, with one having outright failed and others in the process of doing so. Among the FALD and DL types the issue rate here is 14 out of 71 (20%), which is still not ideal after a simulated 6 years of use but far less dramatic.

Cracks in the Samsung AU8000's Light Guide Plate (Credit: RTINGS)
Cracks in the Samsung AU8000’s Light Guide Plate (Credit: RTINGS)

As part of the RTINGS longevity test, failures and issues are investigated and a teardown for analysis, and fixing, is performed when necessary. For these uniformity issues, the EL LCD teardowns revealed burned-out LEDs in the EL LED strips, with cracks in the light-guide plate (LGP) that distributes the light, as well as warped reflector sheets. The LGPs are offset slightly with plastic standoffs to not touch the very hot LEDs, but these standoffs can melt, followed by the LGP touching the hot LEDs. With the damaged LGP, obviously the LCD backlighting will be horribly uneven.

In the LG QNED80 (2022) TV, its edge lighting LEDs were measured with a thermocouple to be running at a searing 123 °C at the maximum brightness setting. As especially HDR (high-dynamic range) content requires high brightness levels, this would thus be a more common scenario in EL TVs than one might think. As for why EL LCDs still exist since they seem to require extreme heatsinking to keep the LEDs from melting straight through the LCD? RTINGS figures it’s because EL allows for LCD TVs to be thinner, allowing them to compete with OLEDs while selling at a premium compared to even FALD LCDs.

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An L-shaped orange mounting structure with two white reservoirs on top, a set of pumps on the outer bottom edges, and a membrane cell bolted together in the center. The parts are connected by a series of transparent tubes.

Open Source Residential Energy Storage

Battery news typically covers the latest, greatest laboratory or industry breakthroughs to push modern devices further and faster. Could you build your own flow battery stationary storage for home-built solar and wind rigs though?

Based on the concept of appropriate technology, the system from the Flow Battery Research Collective will be easy to construct, easy to maintain, and safe to operate in a residential environment. Current experiments are focusing on Zn/I chemistry, but other aqueous chemistries could be used in the future. Instead of an ion exchange membrane, the battery uses readily attainable photo paper and is already showing similar order of magnitude performance to lab-developed cells.

Any components that aren’t off-the-shelf have been designed in FreeCAD. While they can be 3D printed, the researchers have found traditional milling yields better results which isn’t too surprising when you need something water-tight. More work is needed, but it is promising work toward a practical, DIY-able energy storage solution.

If you’re looking to build your own open source wind turbine or solar cells to charge up a home battery system, then we’ve got you covered. You can also break the chains of the power grid with off-the-shelf parts.

Australia’s Controlled Loads Are In Hot Water

Australian grids have long run a two-tiered pricing scheme for electricity. In many jurisdictions, regular electricity was charged at a certain rate. Meanwhile, you could get cheaper electricity for certain applications if your home was set up with a “controlled load.” Typically, this involved high energy equipment like pool heaters or hot water heaters.

This scheme has long allowed Australians to save money while keeping their water piping-hot at the same time. However, the electrical grid has changed significantly in the last decade. These controlled loads are starting to look increasingly out of step with what the grid and the consumer needs. What is to be done?

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Help The LEGO Camera Become A Reality

Some time over a year ago, we told you about a camera. Not just any camera, but a fully-functional 35mm film camera made entirely of LEGO, and with a pleasingly retro design into the bargain. It’s the work of [Zung92], and it can be found on the LEGO Ideas website.

You might now be asking why we’re talking about it again so soon, and the answer comes in its approaching the deadline for being considered by LEGO for a set. Projects on the Ideas website move forward when they achieve 10,000 supporters, and this one’s just shy of 8,000 with a month to go. We like this project and we think it deserves to see the light of day, and perhaps with your help it can.

When we covered this project last time we lamented the lack of technical detail, so we’re pleased to see a glimpse inside it as part of a manual uploaded to the updates page. We’d be the first to remark that with its LEGO part plastic lens and quarter-frame pictures it won’t be the best camera ever, but that’s hardly the point. Cameras like this one are a challenge, and it seems as though this one is perfect for the competition with a difference.