Hackaday Prize 2022: Treadmill Becomes Human-Powered Generator

September 3, 2022 by 11 Comments

Running on a treadmill is a great way to workout, but what if the effort you put in could be put to use? This treadmill generator from [Amitabh Shrivastava] does just that.

The build starts with a regular old treadmill, which has a motor inside typically used to power the tread. Instead, the motor’s control electronics were removed, and it was repurposed to work as a generator. The output from the treadmill’s DC motor was fed directly to a DC-DC converter. This was then fed to an inverter that generates 120 V AC, which can power appliances that use up to 20-25W based on [tinkrmind’s] running performance.

It’s a fun way to generate power during a workout. If you don’t want your treadmill’s monitor to die in the middle of a Friends rerun, you’ll have to dig deep on those long runs. We’ve seen similar builds before too, with exercise bikes being a popular method of generating electricity. In fact, that’s [Amitabh]’s next project! Video after the break.

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Drill press modded with a treadmill motor, speed controller, lights, and a tachometer.

Drill Press Runs Faster On A Treadmill Motor

September 9, 2021 by 20 Comments

Are you tired of the same old video style from your favorite content creators? We can’t say that we were, exactly. But nevertheless, we appreciate this creative departure from [Eric Strebel]’s regular fare as he soups up his drill press with an old treadmill motor and a few extra features.

First off, that commentator in the video is right — 2.6 horsepower is a crazy amount for a drill press. Fortunately, [Eric] also added a variable speed controller and a digital tachometer to keep things in check. As an added bonus, he no longer has to get under the hood and mess with the belts.

We like what [Eric] brings to the drill press motor mod, which is already well-documented on YouTube. We love the re-use of an office chair bracket as a new motor mount. It’s probably our favorite bit aside from the 2-color forward/reverse switch plate idea: print it in whatever letter color you want with proud lettering, paint the whole thing black, and sand off the letters so the color shows. Check it out after the break.

There are many ways to make your own drill press, and one of the easiest is to mount a hand drill.

Did you miss the Industrial Design Hack Chat with [Eric]? It’s okay, you can read the transcript over on IO.

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Treadmill To Belt Grinder Conversion Worked Out

October 7, 2016 by 33 Comments

[Mike] had a bunch of disused fitness machines lying around. Being a skilled welder, he decided to take them apart and put them back together in the shape of a belt grinder.

In particular, [Mike] is reusing the height-adjustment guide rail of an old workout bench to build the adjustable frame that holds the sanding belt. A powerful DC motor including a flywheel was scavenged from one treadmill, the speed controller came from another. [Mike] won’t miss the workout bench: Once you’re welding a piece of steel tube dead-center on a flywheel, as happened for the grinder’s drive wheel, you may call yourself a man (or woman) of steel.

The finished frame received a nice paint job, a little switching cabinet, proper running wheels and, of course, a sanding belt. Despite all recycling efforts, about 80 bucks went into the project, which is still a good deal for a rock-solid, variable-speed belt grinder.

Apparently, disused fitness devices make an ideal framework to build your own tools: Strong metal frames, plentiful adjustment guides, and strong treadmill motors. Let us know how you put old steel to good use in the comments and enjoy [Mike’s] build documentation video below!

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Low Budget Omnidirectional Treadmill

February 18, 2014 by 34 Comments

Omni-treadmill

Moving around in space is one of the major hurdles in virtual reality. A holodeck wouldn’t be much fun if you kept walking into walls.  [Gamnaught] is working on a simple solution to this complex problem with his budget omnidirectional treadmill. Omnidirectional treadmills have been around in various forms for a number of years. The idea behind them simple: allow a person walk in any direction without actually changing their position. This is a bit different from the unidirectional treadmill models found at the local gym. Some very complex solutions have been used to create omnidirectional treadmills, including multiple motors and computer control systems as can be found in the US Army omnidirectional treadmill.  [Gamnaught] kept it simple. He built a circular 2×4 platform 13-15 degree bowl. The bowl is covered with carpet, and the user wears furniture sliders on their shoes. The low friction of the sliders allows the user to walk, run, and even walk backwards on the platform. Bungie cords provide resistance so the user doesn’t walk off the platform.

The early results look promising. [Gamnaught] says the balance felt a bit weird at times and took some getting used to. Anyone who has spent time with the Oculus Rift or other VR systems will tell you – many aspects of virtual reality take some getting used to. The treadmill is still open loop, however [Gamnaught] hopes to add motion tracking with a Sixense STEM system. We think a OpenCV based system would work as well. We’ve also seen carpet sliders sold as a children’s toy to be strapped over regular sneakers. Going the toy route would avoid needing a dedicated pair of footwear for the treadmill. More build information can be found on [Gamnaught’s] Reddit thread on the topic.

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Make Your Treadmill More Entertaining For $0

September 7, 2013 by 20 Comments

Treadmill Computer

Treadmills can often be found on the side of the road, after someone gave up on their running regimen and found that the machine was taking up too much space in their basement. This is great for hackers, since they have some useful parts in them.

However, if you’d like to actually use a treadmill for running, some entertainment would certainly help. [KingJackOff] decided to roll his own treadmill entertainment system out of things he had lying around, bringing the total cost to $0.

He took an old laptop and mounted it in a piece of rigid foam using a gratuitous amount of duct tape. With the screen and keyboard mounted, he added speakers and a slot for the DVD drive. Then a printed graphic was taped to the front, with a nice motivational message.

Lots of people have old laptops lying around with mechanical issues. Broken hinges and frames make them unusable, even though the electronics are fine. Some foam and paper could be all you need to bring one back to life.

[via Reddit]

Dual-monitor Work Stations Aims To Keep You On The Treadmill Longer

March 6, 2012 by 7 Comments

In an effort keep his workout schedule on track [Jamie] built himself this dual-screen treadmill work station. He picked up the treadmill for about $50 on eBay, and after some follies with its shoddy construction, ended up with a pretty nice setup.

The first rendition of this project was just a wooden shelf to hold a laptop. But after the treadmill fell apart, sending his laptop tumbling, he reinforced the machine and added a bunch of stuff in the process. There’s now some custom electronics used to track his progress. He painted a white square on the black belt that makes up the running surface. That is monitored by a PIC microcontroller via a phototransistor and op-amp. He uses a USB data acquisition card to feed the belt-revolution count to the computer for use in tracking his workouts.

The presence of a computer in his setup would make Internet logging a snap too. The exercise bike we looked at on Saturday used a direct Ethernet connection for its logging, but [Jamie’s] setup could be used in the same way. He just needs a script to bridge the collected data with an Internet logging site’s API.

Quick And Easy Street View Treadmill

November 4, 2010 by 11 Comments

This is [Thomas Clauser’s] Google Street View enabled treadmill. He points out that most of the Street View hacks use a measurement of rotational movement to interface with a computer. He respects that but didn’t want to take the time to make it work with his treadmill. Instead, he used a stealth switch propped up on a book below the treadmill frame, but any switch can be used as long as you know how to connect it to the computer. When you stand on the treadmill the frame flexes and almost clicks the button, but when you start running it moves the rest of the ways and closes the switch. From there an autohotkey script is used to advance Street View.