Variable capacitors may be useful, but the air gap that provides their capacitance is their greatest weakness. Rather than deal with the poor dielectric properties of air, some high-end variable capacitors replace it with a vacuum, which presents some obvious mechanical difficulties, but does give the resulting capacitor a remarkable quality factor, high-voltage performance, and higher capacitance for plate area than their air-gapped brethren. [Shahriar] of [The Signal Path] managed to acquire a pair of these and took a detailed look at their construction and performance in a recent video.
At some point during our primary school careers, most of us probably constructed a simple compass, often by floating a magnetized needle on a cork in a cup of water. The water in such a configuration not only lets the needle spin without friction, but also dampens out (so to speak) the needle’s tendency to swing back and forth across the north-south line. Liquid-filled compasses use the same principle, but even well-made compasses can develop bubbles when exposed to temperature or pressure variations. Rather than accept this unsightly state of affairs, [The Map Reading Company] designed a new kind of liquid-free, inductively-damped compass.
It’s hard to design a compass that settles quickly, even if it uses a strong magnet, because the Earth’s own magnetic field is just so weak, and the stronger the internal magnet is, the more likely it is to be thrown off by nearby magnetic objects. As a result, they tend to swing, overshoot, and oscillate around their final orientation for some time. Most compasses use liquid to damp this, but a few, mostly military compasses, use a conductive baseplate instead: as the magnet moves, it induces eddy currents in the baseplate, which create a weak magnetic field opposing its motion, slowing the magnet down. Inductively-damped compasses don’t get bubbles, but they don’t let you see a map through the baseplate. [The Map Reading Company] dealt with this by making the baseplate transparent and surrounding the compass needle with a ring of high-conductivity copper alloy. This gave him a clear baseplate compass for easy map reading which would never develop bubbles. It’s a simple hack, and should be easy to replicate, but it still seems to be a new design. In fact, [The Map Reading Company] is releasing most of the design to the public domain. Anyone can build this design.
If this prompts your interest in compasses, check out the Earth inductor compass. We’ve also seen a visualization of the eddy currents that damp these oscillations, and even seen them used to drive a bike.
A knob can make a surprisingly versatile interface, particularly if it’s the SmartKnob, which builds a knob around a BLDC motor for programmable haptic response. It can rotate freely or with a set resistance, spring back to a fixed point when released, stick at detent points, and completely change its behavior as the interface demands. For people inexperienced in electronic assembly, though, smartknobs can be difficult to assemble. That’s why [Kokensha Tech] designed a simpler version, while at the same time letting it use a wider range of BLDC motors.
In addition to a motor, the original design used a magnetic encoder to detect position and a strain gauge to detect pressure on the knob. A circular LCD on the knob itself provided visual feedback, but it also required the motor to have a hollow center shaft. The LCD control wires running through the shaft proved tricky to assemble. [Kokensha Tech] moved the display out of the knob and onto a separate breakout board, which plugs into the controller board. This greatly broadens the range of compatible motors, since they no longer need a hollow shaft.
The motor now fits on a separate carrier board, which makes it easier to swap out different motors. The carrier board has mounting holes sized for a wide variety of motors, and four different types of motor connectors. [Kokensha Tech] also redesigned the rest of the PCB for easier soldering, while avoiding components with narrow pin spacing whenever possible. The original design used a LILYGO T-micro32 Plus MCU. The ESP32 is both cheaper and easier to solder, so it was a no-brainer to swap it in.
Nitrous oxide’s high-speed abilities don’t end with racing cars, as it’s a powerful enough oxidizer to be a practical component of rocket propellant. Since [Markus Bindhammer] is building a hybrid rocket engine, in his most recent video he built and tested a convenient nitrous oxide dispenser.
The most commercially available form of nitrous oxide is as a propellant for whipped cream, for which it is sold as “cream chargers,” basically small cartridges of nitrous oxide which fit into cream dispensers. Each cartridge holds about eight grams of gas, or four liters at standard temperature and pressure. To use these, [Markus] bought a cream dispenser and disassembled it for the cartridge fittings, made an aluminium adapter from those fittings to a quarter-inch pipe, and installed a valve. As a quick test, he fitted a canister in, attached it to a hose, lit some paraffin firelighter, and directed a stream of nitrous oxide at it, upon which it burned much more brightly and aggressively.
It’s not its most well-known attribute in popular culture, but nitrous oxide’s oxidizing potential is behind most of its use by hackers, whether in racing or in rocketry. [Markus] is no stranger to working with nitrogen oxides, including the much more aggressively oxidizing nitrogen dioxide.
One of the perennial challenges of building robots is minimizing the size and weight of drive systems while preserving power. One established way to do this, at least on robots with joints, is to fit each joint with a quasi-direct-drive motor integrating a brushless motor and gearbox in one device. [The 5439 Workshop] wanted to take this approach with his own robot project, but since commercial drives were beyond his budget, he designed his own powerful, printable actuator.
The motor reducing mechanism was the biggest challenge: most quasi-direct drives use a planetary gearbox, but this would have been difficult to 3D-print without either serious backlash or limited torque. A cycloidal drive was an option, but previous printable cycloidal drives seemed to have low efficiency, and they didn’t want to work with a strain-wave gearing. Instead, he decided to use a rope drive (this seems to be another name for a kind of Capstan drive), which doesn’t require particularly strong materials or high precision. These normally use a rope wound around two side-by-side drums, which are difficult to integrate into a compact actuator, but he solved the issue by putting the drums in-line with the motor, with two pairs of pulleys guiding the rope between them in a “C” shaped path.
The actual motor is a hand-wound stator inside a 3D-printed rotor with magnets epoxied into it. The printed rotor proved problematic when the attraction between the rotor and magnets caused it to flex and scrape against the housing, and it eventually had to be reinforced with some thin metal sheets. After fixing this, it reached five Newton-meters of torque at one amp and nine Newton-meters at five amps. The diminishing returns seem to be because the 3D-printed pulley wheels broke under higher torque, which should be easy to fix in the future.
This looks like a promising design, but if you don’t need the output shaft inline with the motors, it’s probably easier to build a simple Capstan drive, the mathematics of which we’ve covered before. Both makers we’ve previously seen build Capstan drives used them to make robot dogs, which says something for their speed and responsiveness.
An accessible 3D printer for metals has been the holy grail of amateur printer builders since at least the beginning of the RepRap project, but as tends to be the case with holy grails, it’s proven stubbornly elusive. If you have the resources to build it, though, it’s possible to replicate the professional approach with a selective laser melting (SLM) printer, such as the one [Travis Mitchell] built (this is a playlist of nine videos, but if you want to see the final results, the last video is embedded below).
Most of the playlist shows the process of physically constructing the machine, with only the last two videos getting into testing. The heart of the printer is a 500 Watt fiber laser and a galvo scan head, which account for most of the cost of the final machine. The print chamber has to be purged of oxygen with shielding gas, so [Travis] minimized the volume to reduce the amount of argon needed. The scan head therefore isn’t located in the chamber, but shines down into it through a window in the chamber’s roof. A set of repurposed industrial servo motors raises and lowers the two pistons which form the build plate and powder dispenser, and another servo drives the recoater blade which smooths on another layer of metal powder after each layer.
As with any 3D printer, getting good first-layer adhesion proved troublesome, since too much power caused the powder to melt and clump together, and too little could result in incomplete fusion. Making sure the laser was in focus improved things significantly, though heat management and consequent warping remained a challenge. The recoater blade was originally made out of printed plastic, with a silicone cord along the edge. Scraping along hot fused metal in the early tests damaged it, so [Travis] replaced it with a stainless steel blade, which gave much more consistent performance. The final results looked extremely promising, though [Travis] notes that there is still room for redesign and improvement.
Programmers hold to a wide spectrum of positions on software complexity, from the rare command-line purists to the much more common web app developers, and the two extremes rarely meet. One point of contact, though, might be [Jan Antos]’s Brow6el, which uses sixel graphics to display a fully graphical web browser within a terminal.
Behind the scenes, the Chromium Embedded Framework renders webpages headless, then Brow6el uses libsixel to convert the rendered output image to sixels, a simple kind of console-based graphics representation, which it then outputs to the terminal. It regularly re-renders the page to catch page updates and display them in real time, and it can send mouse or keyboard input back to the webpage. For more advanced work, it also has a JavaScript development console, and it’s possibly to manually inject scripts into rendered webpages, or inject them automatically using URL match patterns. Continue reading “Terminal-Based Web Browsing With Modern Conveniences”→
