A series of simulations of a shape are shown, with that shape traced out in a petri dish with a laser below. The shape is roughly like a 90-degree corner bisected by a third arm.

Printing Fungal Art With Laser Control

Preservationists usually take great care to prevent fungi from appearing the world of art, but in the case of [Kexin Wang]’s Funguy project, the fungus itself is the art. It uses a laser diode to repeatedly trace an outline onto a dish of agar gel in which fungus is growing, and the photophobic fungus grows only up to the edge of the laser-traced figure, potentially creating complex designs.

This project evolved out of a research project in which they developed a computer model for fungal growth, then used its predictions and a laser to control a fungus’s growth pattern. The model has two parts: a temporal convolutional neural network which learns fungi growth patterns from a series of images, and a cellular automaton to simulate these growth patterns under different starting conditions. The cellular automaton’s rules aren’t fixed; each cell runs a small neural network which learns the rules under supervision from the convolutional network. By training these networks on images of the growth stages of three different fungi, it was able to realistically predict the different growth patterns of the different species.

To actually control the growth pattern, the researchers tried a series of different wavelengths and laser powers; shorter wavelengths tended to work better, with a 405 nm laser working best. The growth model complemented the laser setup by predicting in which areas the growth medium had run out of nutrients. Since fungus would no longer spread in these regions, the laser no longer needed to trace these sections. The Funguy kit’s laser system itself is similar to a laser engraver, with an XY-kinematic system seemingly built from a DVD drive frame. It uses fungi from the Mucor genus, though it can print with other photophobic microorganisms, such as slime molds.

This project seems aimed at artistic and educational uses, but considering the various electronic parts that have been made of fungi, more functional applications should be possible.

A clay vase sits in the center of a circular table, with an extruder in contact with the top surface. The extruder has a tube containing clay on the right side, with a motor mounted above an auger over the main nozzle.

Clay Extruder Enables Printable Pottery

Ceramic 3D printers, despite using the same fundamental mechanism as standard FDM printers, are much harder to find. Part of this comes down to the material properties of fired ceramics versus thermoplastics, but they’re also significantly harder to build; for example, in his ceramic printer build, [Joshua Bird] had to deal with severe material shrinkage, collapsing bridges, and the surprisingly abrasive effects of clay.

The centerpiece of the printer is the clay extruder: an air compressor pushes clay along a tube into the extruder, which uses an auger to squeeze the clay through the nozzle, while a gap at the top lets trapped air escape. The extruder has enough control for successful retractions, but rheology remained a challenge: the clay needed to be soft enough to flow through the nozzle, but stiff enough to form bridges without collapsing. [Joshua] thus pressurized the clay as much as possible, making it possible to use stiffer clay mixtures. The extruder’s greatest challenge was longevity: [Joshua] tried many 3D-printed plastic augers, but the clay abraded them all much too quickly, often in under an hour of use; a 3D-printed stainless steel extruder solved this.

Printing in ceramic isn’t a simple process: for each part, [Joshua] had to mix the clay, load it into the tube, clean the extruder, actually print the object, let it dry, fire it, apply glaze, and fire it again. The clay’s shrinkage during drying and firing destroyed many prints, but [Joshua] was nevertheless able to print a double-walled cup, a decorative climbing-themed cup, and even a chain-mail mesh.

The 3D printer’s motion system is a polar design, an adaptation of his earlier non-planar 3D printer, which might eventually make it easier to print overhangs. We’ve previously seen a similar auger-based clay extruder, an approach reminiscent of direct-granule FDM printing.

A series of six sepia-tinted micrographs is shown. The images show the surface of a piece of steel after various etching treatments.

Seeing Bacteria, Nanoprisms, And More With An Atomic Force Microscope

Unlike almost every other kind of microscope, atomic-force microscopes (AFMs) don’t use any kind of optical beam to image their subjects. Instead, they physically detect the subject’s surface with a tiny probe, repeating this thousands of times to build up a height map of the subject, sometimes with a resolution below a single nanometer. [Ben Krasnow] got to use an AFM in an investigation of one of his projects, and shared some unusual uses of it in his latest video.

Continue reading “Seeing Bacteria, Nanoprisms, And More With An Atomic Force Microscope”

A black plastic cube is shown in front of another, larger rectangular black plastic box. The plastic cube has a silver microscope objective protruding from one side, with green light being emitted from it into a small plastic tube held on a positioning stage.

2026 Frikkin Lasers Challenge: A 3D-Printed Raman Spectrometer

When light reflects off a surface, not all of it reflects off at the same wavelength; some photons impart a portion of their energy to raising the vibrational energy of the surface’s molecules, and are thus scattered away at a lower energy and longer wavelength. This is called Raman scattering, and the precise wavelength shifts are characteristic of the particular molecule being illuminated. It can therefore be used in Raman spectroscopy to identify molecules; these spectrometers are normally elaborate, expensive instruments, but [Allegedly Science] was able to build a simple system with surprising sensitivity.

Continue reading “2026 Frikkin Lasers Challenge: A 3D-Printed Raman Spectrometer”

A rectangular black box is shown, connected to a coil of fiber-optic wire. Out of the end of the fiber, purple light is emitted. A label in the lower right corner says "405nm Singlemode Light Source".

Building A Fiber-Coupled Laser Source For Precision Optics

Laser diodes are convenient light sources, but for precise optical work their often-elliptical beam profile leaves something to be desired. One way to get around this is to couple the beam into a single-mode optical fiber, which then emits a circular Gaussian beam from the other end. For more advanced experiments, therefore, [Diffraction Limited] built this fiber-coupled laser source.

The simplest approach is to place the fiber directly against a light source, but this results in most of the light missing the three-micron fiber core. Optical fibers have an acceptance cone, and only light approaching from within this cone is coupled into the fiber. The design therefore uses an aspheric lens to focus light from the laser diode down to a tiny point matching the diameter of the fiber core, creating a cone of incoming light narrower than the acceptance cone.

The body of the laser source was CNC machined out of brass, with the laser-diode press-fit in one end. The lens stands in front of the diode, and was glued in place so that its focal point was just above the end of a mounting pin for the glass fiber. Positioning and fixing the fiber in place was the biggest challenge; [Diffraction Limited] could use the micro-manipulator from a previous video to position the fiber, but the UV-set glue used to fix it in place shrinks during curing, pulling it out of position. To deal with this, two set screws under the mounting pin allowed its position to be adjusted slightly after gluing. As expected, adhesive shrinkage meant that the completed source initially produced no light, but after the set screws were adjusted, the beam appeared.

For more on fiber-coupled lasers, check out [Les Wright]’s work. If you don’t have access to an aspheric lens, an anti-bumping bead could be a reasonable alternative.

A grey box surrounding a circular red component is mounted on an aluminium extrusion frame. The circular red face has a protrusion extending from it with a white ball bearing at the tip.

Building A Micrometer-Level Displacement Sensor With 3D Printed Parts

Every experienced machinist knows the value of taking regular measurements. If one works carefully and checks dimensions frequently, it’s possible to make a part much more precise than could be made by relying on the machine’s accuracy alone. In a similar vein, it’s possible to make a measuring device out of comparatively crude parts, as long as their behavior is well understood. Related to both principles is [BubsBuilds]’s displacement sensor, which uses a 3D printed frame but reaches precision better than two micrometers.

Admittedly the printed parts aren’t the source of the sensor’s precision, that comes from an opto-interrupter. This design has a central stylus, one end of which contacts the object under measurement. The other end flattens to a knife-edge blade, which fits between the diodes of the opto-interrupter. As the stylus point is pressed in, the blade blocks off more light from reaching the photodiode, creating an output signal proportional to displacement. To keep the stylus from twisting or moving side-to-side, two flat, circular flexures hold the stylus in the center of a cylindrical housing.

[Bubs] printed several flexure variations to see how well they resisted and permitted various torques and forces, and a symmetrical flexure design proved best for his purposes. Once the sensor was assembled, he tested it against the measurements recorded by a laser confocal displacement sensor. This design was an update from a previous version, and it improved in a few regards: the non-linearity had decreased, and the repeatability was now better than two microns, though the range had been halved. Significantly, though, it’s now much easier to mount, making this an actually practical tool.

If, however, this doesn’t fit your needs, there are many other ways to build a linear displacement sensor, ranging from capacitive to magnetostrictive. On the manual side of things, we’ve also covered a comparison of calipers.

Continue reading “Building A Micrometer-Level Displacement Sensor With 3D Printed Parts”

An AI-generated diagram of the coffee-making process is shown. A filter holds a basket of coffee grounds, which are contained in a paper filter. An ultrasonic transducer vibrates the basket.

Brewing Espresso With Ultrasonic Assistance

There are as almost as many kinds of coffee as there are of coffee drinkers, with each method for preparing the beverage appealing to a different kind of palate: moka pots, filter coffee, pour-over coffee, French presses, cold brews, espresso, and more produce their own unique flavours by extracting different compounds from the grounds to different degrees. Now, a new method has joined the throng: ultrasonic-assisted extraction, which can produce even an espresso at room temperature.

Espresso is normally made by forcing hot water through tightly-packed, finely-ground coffee beans, quickly producing a concentrated extraction. Its one of the hardest kinds of coffee to consistently make well, since the outcome is influenced by everything from grind size and packing density to temperature, pressure, and more. Ultrasonic agitation helps here by creating cavitation bubbles, which form shock waves as they collapse, breaking open the bean structure and producing small, strong jets of water. The experimental apparatus was built into a modified espresso machine. An ultrasonic transducer delivers vibrations to the basket containing the room-temperature slurry of coffee grounds for two or three minutes.

To quantify the results, the researchers analysed total dissolved solids, extraction yield, pH, colour, volatile components, and caffeine and chlorogenic acid contents. By varying ultrasonic power and grind size, the extraction yield and dissolved solids could be adjusted to closely match traditional espresso or cold-brew coffee. The other metrics had no significant differences, and a survey of 100 coffee drinkers found no preference between this and traditional espresso. When the drinkers tried the cold-brew coffees, they preferred the version made with ultrasonic assistance. The experiment succeeded in its goal of reducing energy consumption: the ultrasonic-assisted coffee took about a quarter as much energy to make.

If you still prefer a more traditional approach, we’ve covered some beautiful espresso machines before, including one made out of motorcycle engine parts.