DIY Tiny Dyno

July 22, 2018 by Inderpreet Singh 7 Comments

The geared DC motor has become the bread-and-butter of the modern-day beginner project. Unfortunately, with the advent of vast online catalogs peddling a wide assortment of these mechanical marvels, validating the claim that one DC motor will outperform the others is a challenge.

Such is the dilemma that our own [Gerrit Coetzee] faced as he set out to buy these geared motors in bulk. In his initial teardown, he quickly compares the change in design, from the original which possess the two-part clutch that extends on overloading, to the clones with the feature disabled altogether.

He then goes on to research methods of measuring the motor’s output where he discovers the Prony Brake which leads to the Rope Brake Dynamometer. This is where things get interesting and [Gerrit Coetzee] goes on to hack his own version of the machine. The idea is to have a rope wound to the wheel that is powered by the motor. With one end of the cord attached to a spring scale and the other end to a suspended weight, the motor speed affects the force on the spring scale. This change in force measured by the scale can be used to calculate the power output by the motor.

[Gerrit Coetzee] goes on to replace the weight with springs and the scale with an electronic load cell while using a stepper motor to stretch the cord thereby adding the requisite tension to the string. We thought this was a very elegant solution where the entire experiment could be controlled electronically.

This is a work in progress through the writeup is an excellent example of how to tailor a traditional experiment to the modern times. We have seen similar investigations for larger salvaged motors and dynamometers with lots of sensors.

General Purpose I/O: How To Get More

June 14, 2018 by Inderpreet Singh 28 Comments

The first program anyone writes for a microcontroller is the blinking LED which involves toggling a general-purpose input/output (GPIO) on and off. Consequently, the same GPIO can be used to read digital bits as well. A traditional microcontroller like the 8051 is available in DIP packages ranging from 20 pins to 40 pins. Some trade the number of GPIOs for compactness while other devices offer a larger number of GPIOs at the cost of complexity in fitting the part into your design. In this article, we take a quick look at applications that require a larger number of GPIOs and traditional solutions for the problem.

A GPIO is a generic pin on an integrated circuit or computer board whose behavior, including whether it is an input or output pin, is controllable by the user at runtime. See the internal diagram of the GPIO circuit for the ATmega328 for reference.

Simply put, each GPIO has a latch connected to a drive circuit with transistors for the output part and another latch for the input part. In the case of the ATmega328, there is a direction register as well, whereas, in the case of the 8051, the output register serves as the direction register where writing a 1 to it sets it in output mode.

The important thing to note here is that since all the circuits are on the same piece of silicon, the operations are relatively fast. Having all the latches and registers on the same bus means it takes just one instruction to write or read a byte from any GPIO register.
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Neon Lamps Make For The Coolest Of Nixie Clocks

March 21, 2018 by Inderpreet Singh 10 Comments

Revisiting old projects is always fun and this Nixie Clock by [pa3fwm] is just a classic. Instead of using transistors or microcontrollers, it uses neon lamps to clock and drive the Nixie Displays. The neon lamps themselves are the logic elements. Seriously, this masterpiece just oozes geekiness.

Inspired by the book “Electronic Counting Circuits” by J.B. Dance(ZIP), published in 1967, we covered the initial build a few years back. The fundamental concept of operation is similar to that of Neon Ring Counters. [Luc Small] has a write-up explaining the construction of such a device and some math associated with it. In this project, [pa3fwm] uses modern day neons that you find in indicators, so his circuit is also updated to compensate for the smaller difference in striking and maintaining voltages.

The original project was done in 2007 and has since undergone a few upgrades. [Pa3fwm] has modified the construction to make it wall mounted. Even though it’s not a precise timekeeper, the project itself is a keeper from its time. Check out the video below for a demonstration.

Feel inspired yet? Take a peek at the White Rabbit Nixie Clock and you are looking for a low voltage solution to powering Nixies then check out the 5-volt Nixie Power supply.

Continue reading “Neon Lamps Make For The Coolest Of Nixie Clocks” →

Baremetal Rust On The Horizon

March 12, 2018 by Inderpreet Singh 48 Comments

Rust Programming Langauge has grown by leaps and bounds since it was announced in 2010 by Mozilla. It has since become a very popular language owing to features such as memory safety and its ownership system. And now, news has arrived of an Embedded Devices Working Group for Rust aiming at improving support for microcontrollers.

Rust is quite similar to C++ in terms of syntax, however Rust does not allow for null or dangling pointers which makes for more reliable code in the hands of a newbie. With this new initiative, embedded development across different microcontroller architectures could see a more consistent and standardized experience which will result in code portability out of the box. The proposed improvements include IDE and CLI tools for development and setup code generation. There is also talk of RTOS implementations and protocol stack integration which would take community involvement to a whole new level.

This is something to be really excited about because Rust has the potential to be an alternative to C++ for embedded development as rust code runs with a very minimal runtime. Before Arduino many were afraid of the outcome of a simple piece of code but with rust, it would be possible to write memory-safe code without a significant performance hit. With a little community support, Rust could be a more efficient alternative. We have seen some Rust based efforts on ARM controllers and have covered the basics of Rust programming in the past if you want to get started. Good times ahead for hardware hackers.

Hijacking A Sony Watchman For Pong

March 7, 2018 by Inderpreet Singh 10 Comments

The era of the vintage television was a great one, and one of the transitional by-products was the Sony Watchman. It was a portable TV which Sony started selling in 1982, and the amazing thing about it was that it had an actual 4-inch cathode ray tube or CRT. [Sideburn] just posted a video in which he hijacks the internals of a Watchman to make it into a portable game of Pong.

The hack begins with removing the TV tuner module inside to make some room for the new residents. Next comes the M51364P which is VIF video decoder chip, and for which surprisingly there is not a lot of info on the web. They were able to find a part of the schematic, which though it was in Russian may still be useful for enthusiasts. Removing the VIF revealed the audio and video pins that needed the appropriate signals for the hack to be successful. In an age of multilayer boards it is amazing how a two-layer PCB makes life so easier for the tinkerer.

For the new brains an Arduino Nano clone was selected, and instead of adding modern buttons the existing volume and band select switches were convinced to be the paddle control and play/pause button. Getting everything to fit was easy with the absence of the tuner module, and voila! New(ish) hardware. For the firmware, [Sideburn] turns to Hackvision firmware which has a host of games such as Space Invaders, Asteroids, and even Tetris.

We covered Hackvision a few years ago as a hardware/firmware bundle, and if you are more into CRTs then check out the Arduino driven 6845 CRT controller.

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Customising A $30 IP Camera For Fun

March 5, 2018 by Inderpreet Singh 32 Comments

WiFi cameras like many other devices these days come equipped with some sort of Linux subsystem. This makes the life of a tinkerer easier and you know what that means. [Tomas C] saw an opportunity to mod his Xiaomi Dafang IP camera which comes configured to work only with proprietary apps and cloud.

The hack involves voiding the warranty by taking the unit apart and installing custom firmware onto it. Photos posted by [Tomas C] show the mainboard powered by an Ingenic T20 which is a popular IP Camera processor featuring some image and video processing sub-cores. Upon successful flashing of the firmware, the IP camera is now capable of a multitude of things such as remote recording and playback which can be configured using the web UI as documented by [Tomas C]

We did a little more digging on the custom firmware and discovered that the original author of the custom firmware, [EliasKotlyar] has done a lot of work on this project. There are loads of images of the teardown of a camera and an excellent set of documentation of how he made the hack. Everything from adding serial headers, getting root access, dumping the firmware and even toolchain links are given on the page. This is extremely handy for a newbie looking to get into the game.

And IP Cameras are not of the only hackable hardware out in the wild. There are other devices that are running Linux based firmware such as the Wifi SD Cards that run OpenWRT. Check out the essential guide to compiling OpenWRT from source if you are looking to get started with your next IP Camera hack.

Thanks for the tip [Orlin82]

Smell That? It’s Time.

January 30, 2018 by Inderpreet Singh 14 Comments

Steampunk is beautiful. There is something about the exposed metal and primitive looking artifacts that visually appeal to the brain of a maker and engineer alike. Makers have been busy the last decade building clocks with this theme because hey, everyone needs a clock. [Fuselage] has put together a Steam Punk Clock that releases actual steam(actually steam oil smoke) for its hourly chime. How cool is that?

The clock is designed around the Conrad C-Control Unit (translated) which has the Motorola 68HC08 and [Fuselage] uses BASIC to write the routines for the system. Unlike a lot of steampunk clocks that use Nixie Tubes, this one uses 4 Numitron displays for the hours and minutes display. An analog dial panel display is employed for the seconds’ and is driven by a PWM signal. The absence of the RTC module was not obvious until we saw that the BOM includes a DCF77 receiver. For the uninitiated, DCF77 is a longwave time signal and standard-frequency radio station in Mainflingen, Germany. If you are anywhere within a 2000 km range of that location, you can pick up a 24-hr time signal for free which is excellent if you plan to make say… a radio clock.

The steam/smoke generator is a subproject of sorts. The custom machine is designed to have a separate oil reservoir and pump in addition to the actual generator so that the system does not run out of fuel as quickly. Clearly [Fuselage] did his homework which is explained in brief in his project logs. The final design has a brass tube as the main heating and also serves as the outlet chamber. The oil is pumped from under the heating filament in the brass tube, and excess fluid drains off back into the reservoir. A piece of nichrome wire serves as the filament that vaporizes the liquid to gaseous form. Sensors make sure of the oil levels in the reservoir as well as the steam tube. Servo motors and fans add the effect of the opening the exhaust rain cap, and a small LED helps illuminate the exhaust to complete the impression of real steam.

The project is a great example of a simple but effective implementation and for those who are wondering about Numitron Tubes, check out this tutorial on the subject. Of course, there is the Giant Electro-mechanical Clock for those looking at more sizable works of art.

Continue reading “Smell That? It’s Time.” →