The Q2, A PDP8-Like Discrete Transistor Computer

February 6, 2022 by Dave Rowntree 39 Comments

[Joe Wingbermuehle] has an interest in computers-of-old, and some past experience of building computers on perfboard from discrete transistors, so this next project, Q2, is a complete implementation of a PDP8-like microcomputer on a single PCB. Like the DEC PDP-8, this is a 12-bit machine, but instead of the diode-transistor logic of the DEC, the substantially smaller Q2 uses a simple NMOS approach. Also, the DEC has core memory, but the Q2 resorts to a pair of SRAM ICs, simply because who wants to make repetitive memory structures with discrete 2N7002 transistors anyway?

SMT components for easy machine placement

Like the PDP-8, this machine uses a bit-serial ALU, which allows the circuit to be much smaller than the more usual ALU structure, at the expense of needing a clock cycle per bit per operation, i.e. a single ALU operation will take 12 clock cycles. For this machine, the instruction cycle time is either 8 or 32 clocks anyway, and at a maximum speed of 80 kHz it’s not exactly fast (and significantly slower than a PDP-8) but it is very small. Small, and perfectly formed.

The machine is constructed from 1094 transistors, with logic in an NMOS configuration, using 10 K pullup resistors. This is not a fast way to build a circuit, but it is very compact. By looking at the logic fanout, [Joe] spotted areas with large fanouts, and reduced the pull-up resistors from 10 K to 1 K. This was done in order to keep the propagation delay within bounds for the cycle time without excessive power usage. Supply current was kept to below 500 mA, allowing the board to be powered from a USB connector. Smart!

Memory is courtesy of two battery-backed 6264 SRAMs, with the four 12-bit general purpose registers built from discrete transistors. An LCD screen on board is a nice touch, augmenting the ‘front panel’ switches used for program entry and user input. A 40-pin header was added, for programming via a Raspberry Pi in case the front panel programming switches are proving a bit tedious and error prone.

Discrete transistor D-type flip flop with indicator. Latest circuit switched to 2N7002 NMOS.

In terms of the project write-up, there is plenty to see, with a Verilog model available, a custom programming language [Joe] calls Q2L, complete with a compiler and assembler (written in Rust!) even an online Q2 simulator! Lots of cool demos, like snake. Game of Life and even Pong, add some really lovely touches. Great stuff!

We’ve featured many similar projects over the years; here’s a nice one, a really small 4-bit one, and a really big one.

CadQuery Comes Of Age

February 4, 2022 by Dave Rowntree 66 Comments

Now, we know what some of you are going to say — “Oh man, not another programmatic CAD tool, what’s wrong with OpenSCAD?” — and you may be right, but maybe hold on a bit and take a look at this one, because we think that it’s now pretty awesome! OpenSCAD is great, we use it all the time round these parts, but it is a bit, you know, weird in places. Then along comes CadQuery, and blows it out of the water ease-of-use and functionality wise. Now, we’ve seen a few mentions of CadQuery over the years, and finally it’s become a full-blown toolset in its own right, complete with a graphical frontend/editor, CQ-editor. No odd dependencies on FreeCAD to be seen! That said, installing FreeCAD is not a bad thing either.

The goal is to have the CadQuery script that produces this object be as close as possible to the English phrase a human would use.

Continue reading “CadQuery Comes Of Age” →

Python Web Proxy Convinces Sonos To Stream YouTube

February 4, 2022 by Dave Rowntree 22 Comments

[Maurice-Michel Didelot] owns a Sonos smart speaker, and was lamenting the devices inability (or plain unwillingness) to stream music from online sources without using a subscription service. YouTube Music will work, but being a subscription product there is a monthly fee, which sucks since you can listen to plenty of content on YouTube for free. [Maurice] decided that the way forward was to dig into how the Sonos firmware accesses ‘web radio’ sources, and see if that could be leveraged to stream audio from YouTube via some kind of on-the-fly stream conversion process.

What? No MP4 support for web radio? Curses!

So let’s dig in to how [Maurice] chose to approach this. The smart speaker can be configured to add various streaming audio sources, and allows you add custom sources for those. The Sonos firmware supports a variety of audio codecs, besides MP3, but YouTube uses the MP4 format. Sonos won’t handle that from a web radio source, so what was there to do, but make a custom converter?

After a little digging, it was determined that Sonos supports AAC encoding (which is how MP4 encodes audio) but needs it wrapped in an ADTS (Audio Data Transport Stream) container. By building a reverse web-proxy application, in python using Flask, it was straightforward enough to grab the YouTube video ID from the web radio request, forward a request to YouTube using a modified version of pytube tweaked to not download the video, but stream it. Pytube enabled [Maurice] to extract the AAC audio ‘atoms’ from the MP4 container, and then wrap them up with ADTS and forward them onto the Sonos device, which happily thinks it’s just a plain old MP3 radio stream, even if it isn’t.

Sonos doesn’t have the best reputation, let’s say, but you can’t deny that there’s some pretty slick tech going on inside. Here’s a neat hack we covered last year, adding Sonos support to an old school speaker, and a nice teardown of a IKEA Sonos-compatible unit, which uses some neat design hacks.

Thanks [mip] for the tip!

Featured image by Charles Deluvio on Unsplash.

Forget Sudoku, Build Yourself A Minimalist Rubik’s Solver Robot

February 2, 2022 by Dave Rowntree 12 Comments

Some people like crossword puzzles, some are serious sudoku ninjas, but [Andrea Favero] likes to keep himself sharp, by learning coding and solving control problems, and that is something we can definitely relate to. When learning a new platform, it’s a very good idea to have a substantial project or goal in mind, and learn what is needed on the way there. [Andrea] chose to build an autonomous Rubik’s cube solver, and was kind enough to document exactly how how to do it, and we’re glad of it!

The result of the openCV processing chain

Working in python with OpenCV, [Andrea] uses the methodology by [Oussama Barkouki] to process each face image and convert it into a table of the colours of individual facelets. The basics of that, are first to convert the image to grayscale, then use a gaussian blur to denoise the image. Edges are identified using the canny algorithm, the result of which is then dilated and passed into a contour detector. The contours are sent into a cunning filter that identifies square contours, and those the wrong size are filtered off. What you’re left with are the outlines of the actual coloured facelets. Once you have a list of squares, these can be used to form image masks, and thence select the average colour from each square. The colour is then quantised and stored as a labelled colour from the standard Western Rubik’s cube colour scheme. Finally, once all face images are captured and facelets colours identified, the data are passed into a Rubik’s cube solving algorithm developed by [Hegbert Kociemba,] a guide to which is available on the speedsolving site. The result of the solving step is a sequence of descrambling moves, in the move notation developed by [David Singmaster]. Fascinating stuff, if you ask us! Continue reading “Forget Sudoku, Build Yourself A Minimalist Rubik’s Solver Robot” →

The Wanhao Duplicator CNC Heat Sealer

February 2, 2022 by Dave Rowntree 19 Comments

One custom, compliant heat exchanger, coming right up!

[Thane Hunt] needed to find a way to make a variety of different heat-seal patterns on a fluid heat exchanger made from polyolefin film, and didn’t want all the lead time and expense of a traditional sealing press machined from a steel plate. Pattern prototyping meant that the usual approach would not allow sufficient iteration speed and decided to take a CNC approach. Now, who can think of a common tool, capable of positioning in the X-Y plane, with a drivable Z axis and a controlled heat source? Of course, nowadays the answer is the common-or-garden FDM 3D printer. As luck would have it, [Thane] had an older machine to experiment with, so with a little bit of nozzle sanding, and a sheet of rubber on the bed, it was good to go!

Now, heat sealing is usually done in a heated press, with a former tool, which holds the material in place and gives a flat, even seal. Obviously this CNC approach isn’t going to achieve perfect results, but for proof-of-concept, it is just fine. A sacrificial nozzle was located (but as [Thane] admits, a length of M6 would do, in a pinch) and sanded flat, and parallel to the bed, to give a 3mm diameter contact patch. A silicone rubber sheet was placed on the bed, and the polyolefin film on top. The silicone helped to hold the bottom sheet in place, and gives some Z-axis compliancy to prevent overloading the motor driver. Ideally, the printer would have been modified further to move this compliancy into the Z axis or the effector end, but that was more work. With some clever 3D modelling, Cura was manipulated to generate the desired g-code (a series of Z axis plunges along a path) and a custom heated indenter was born!

This isn’t the first such use of a 3D printer we’ve seen, here’s an earlier failure, and like everything, there’s more than one way to do it – here’s a method of making inflatable bladders with a defocused CO₂ laser.

(warning! Two minutes of a 3D printer head-banging into the bed!)

Continue reading “The Wanhao Duplicator CNC Heat Sealer“ →

Linux Arcade Cab Gives Up Its Secrets Too Easily

February 1, 2022 by Dave Rowntree 9 Comments

Sometimes reverse engineering embedded systems can be a right old faff, with you needing to resort to all kinds of tricks such as power glitching in order to poke a tiny hole in the armour, giving you an way in. And, sometimes the door is just plain wide open. This detailed exploration of an off-the-shelf retro arcade machine, is definitely in that second camp, for an unknown reason. [Matthew Alt] of VoidStar Security, took a detailed look into how this unit works, which reads as a great introduction to how embedded Linux is constructed on these minimal systems.

Could this debug serial port be more obvious?

The hardware is the usual bartop cabinet, with dual controls and an LCD display, with just enough inside a metal enclosure to drive the show. Inside this, the main PCB has the expected minimal ARM-based application processor with its supporting circuit. The processor is the Rockchip RK3128, sporting a quad-core ARM Neon and a Mali400 GPU, but the main selling point is the excellent Linux support. You’ll likely see this chip or its relatives powering cheap Android TV boxes, and it’s the core of this nice looking ‘mini PC’ platform from firefly. Maybe something to consider seeing as though Raspberry Pis are currently so hard to come by?

Anyway, we digress a little, [Matthew] breaks it down for us in a very methodical way, first by identifying the main ICs and downloading the appropriate datasheets. Next he moves on to connectors, locating an internal non-user-facing USB micro port, which is definitely going to be of interest. Finally, the rather obvious un-populated 3-pin header is clearly identified as a serial port. This was captured using a Saleae clone, to verify it indeed was a UART interface and measure the baud rate. After doing that, he hooked it into a Raspberry Pi UART and by attaching the standard screen utility to the serial device, lo-and-behold, a boot log and a root prompt! This thing really is barn-door wide-open.

Is that a root prompt you have for me? Oh why yes it is!

Simply by plugging in a USB stick, the entire flash memory was copied over, partitions and all, giving a full backup in case subsequent hacking messed things up. Being based on U-Boot, it was a trivial matter of just keying in ‘Ctrl-C’ at boot time, and he was dropped straight into the U-Boot command line, and all configuration could be easily read out. By using U-Boot to low-level dump the SPI flash to an external USB device, via a RAM copy, he proved he could do the reverse and write the same image back to flash without breaking something, so it was now possible to reverse engineer the software, make changes and write it back. Automation of the process was done using Depthcharge on the Raspberry Pi, which was also good to read about. We will keep an eye on the blog for what he does with it next!

As we’ve covered earlier, embedded Linux really is everywhere, and once you’ve got hardware access and some software support, hacking in new tricks is not so hard either.

Another Neat General Purpose Soldering Iron Driver

January 31, 2022 by Dave Rowntree 26 Comments

Over on Hackaday.io, user [Tomasz Jastrzebski] has designed a tidy-looking custom controller for driving temperature-controlled soldering irons. The design is intended to be general purpose, capable of operating with irons rated for different voltages and probe type, be they thermocouple- or thermistor-based. Rather than integrating a power supply, this is handled by an external unit, giving the possibility of feeding this from a variety of sources that are not necessarily tied to the grid.

Hardware-wise, we’ve got the ubiquitous STM32 microcontroller in charge of the show, with a nice front end based on the INA823 instrumentation amplifier, referenced to a REF2030 precision voltage source. The input stage is configured as a versatile Wheatstone bridge input circuit, giving plenty of scope for tweaking.

There are a few extra features in the design that aren’t necessarily needed for a soldering iron driver, such as RTC support, complete with supercapacitor backup, but then this doesn’t have to drive a soldering iron, it could drive any DC heater with temperature feedback. With a change in firmware, this could serve other tasks. One potential feature that springs to mind — have the unit automatically power down at a certain time of day in case it was left on accidentally.

The schematic has a lot of relevant detail — in that many parts have a good list of alternatives, presumably because of the semiconductor shortages — which is a good habit to get into if you ask us. Many of us involved with manufacturing have been doing this for years, as it makes sense to give the assembly house the extra options, but this really is basically mandatory practice now.

Firmware for the STM32G0 series microcontroller is based on the STM32 HAL, keeping it simple, with a Visual Studio Code project provided for your convenience. All hardware (KiCAD) and firmware can be found on the project GitHub.

We’ve seen a few projects like this over the years, like this Really Universal Soldering Controller, a custom controller for JBC irons, and this great portable Arduino-based unit.