Author: Dan Maloney

3373 Articles

Mining And Refining: Sulfur

September 28, 2022 by 23 Comments

When you think of the periodic table, some elements just have a vibe to them that’s completely unscientific, but nonetheless undeniable. Precious metals like gold and silver are obvious examples, associated as they always have been with the wealth of kings. Copper and iron are sturdy working-class metals, each worthy of having entire ages of human industry named after them, with silicon now forming the backbone of our current Information Age. Carbon builds up the chemistry of life itself and fuels almost all human endeavors, and none of us would get very far without oxygen.

But what about sulfur? Nobody seems to think much about poor sulfur, and when they do it tends to be derogatory. Sulfur puts the stink in rotten eggs, threatens us when it spews from the mouths of volcanoes, and can become a deadly threat when used to make gunpowder. Sulfur seems like something more associated with the noxious processes and bleak factories of the early Industrial Revolution, not a component of our modern, high-technology world.

And yet despite its malodorous and low-tech reputation, there are actually few industrial processes that don’t depend on massive amounts of sulfur in some way. Sulfur is a critical ingredient in processes that form the foundation of almost all industry, so its production is usually a matter of national and economic security, which is odd considering that nearly all the sulfur we use is recovered from the waste of other industrial processes.

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A Solar-Powered Point-and-Shoot, Circa 1961

September 27, 2022 by 23 Comments

Try to put yourself in the place of an engineer tasked with building a camera in 1961. Your specs include making it easy to operate, giving it automatic exposure control, and, oh yeah — you can’t use batteries. How on Earth do you accomplish that? With a very clever mechanism powered by light, as it turns out.

This one comes to us from [Alec Watson] over at Technology Connections on YouTube, which is a channel you really need to check out if you enjoy diving into the minutiae of the mundane. The camera in question is an Olympus Pen EES-2, which was the Japanese company’s attempt at making a mass-market 35-mm camera. To say that the camera is “solar-powered” is a bit of a stretch, as [Alec] admits — the film advance and shutter mechanism are strictly mechanical, relying on springs and things to power them. It’s all pretty standard camera stuff.

But the exposure controls are where this camera gets interesting. The lens is surrounded by a ring-shaped selenium photocell, the voltage output of which depends on the amount of light in the scene you’re photographing. That voltage drives a moving-coil meter, which waggles a needle back and forth. A series of levers and cams reads the position of the needle, which determines how far the lens aperture is allowed to open. A clever two-step cam allows the camera to use two different shutter speeds, and there’s even a mechanism to prevent exposure if there’s just not enough light. And what about that cool split-frame exposure system?

For a camera with no electronics per se, it does an impressive job of automating nearly everything. And [Alec] does a great job of making it interesting, too, as he has in the past with a deep-dive into toasters, copy protection circa 1980, and his take on jukebox heroics.

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Tiny Dongle Brings The Hard Drive’s Song Back To Updated Retrocomputers

September 26, 2022 by 28 Comments

Back in the “beige box” days of computing, it was pretty easy to tell what your machine was doing just by listening to it, because the hard drive was constantly thrashing the heads back and forth. It was sometimes annoying, but never as annoying as hearing the stream of Geiger counter-like clicks stop when you knew it wasn’t done loading a program yet.

That “happy sound” is getting harder to come by, even on retro machines, which increasingly have had their original thrash-o-matic drives replaced with compact flash and other solid-state drives. This HDD sound simulator aims to fill that diagnostic and nostalgic gap on any machine that isn’t quite clicky enough for you. Sadly, [Matthias Werner] provides no build details for his creation, but between the longish demo video below (by a satisfied customer) and the details of the first version, it’s easy enough to figure out what’s going on here. An ATtiny and a few support components ride on a small PCB along with a piezoelectric speaker. The dongle connects to the hard drive activity light, which triggers a series of clicks from the speaker that sound remarkably like a hard drive heading seeking tracks. A demo starts at 7:09 in the video below; the very brave — or very nostalgic — might want to check out the full defragmentation that starts at 13:11.

Sure, this one is perhaps a bit over-the-top, but in the retrocomputing world, no price is too high to pay in the name of nostalgia. And it’s still far from the most ridiculous hard drive activity indicator we’ve seen.

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Reverse Engineering Hack Chat With Matthew Alt

September 26, 2022 by 1 Comment

Join us on Wednesday, September 28 at noon Pacific for the Reverse Engineering Hack Chat with Matthew Alt!

Our world is full of mysteries, from the nature of time to how exactly magnets work. There are some things that we just have to accept that no matter how hard we look, we’ll never get a complete answer, especially in the natural world. The constructed world is another thing, though. It doesn’t seem fair that only a relatively few people have the inside scoop on the workings of everyday things, like network routers, game consoles, and even the vehicles we drive. Of course, the companies that make these things have a right to profit from their intellectual property, but we as consumers also have a right to be curious about how these things work and to understand what the software running on these devices is doing on our behalf.

join-hack-chatLuckily, what can be engineered can be reverse engineered, if you have the right tools and the skills to use them. It can be a challenge, but it’s one Matthew Alt has taken on plenty of times. We’ve seen him deep-dive into JTAG, look at serial wire debugging, and recently even try some glitching attacks. In fact, he even taught a HackadayU course on reverse engineering with Ghidra. And now he’ll drop by the Hack Chat to talk all about reverse engineering. Join us with your questions, your exploits, and your ideas on how to go where no hacker has gone before.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, September 28 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

This Found-Sound Organ Was Made With Python And A Laser Cutter

September 25, 2022 by 17 Comments

Some readers will no doubt remember attaching a playing card to the front fork of their bicycle so that the spokes flapped the card as the wheel rotated. It was supposed to sound like a motorcycle, which it didn’t, but it was good, clean fun with the bonus of making us even more annoying to the neighborhood retirees than the normal baseline, which was already pretty high.

[Garett Morrison]’s “Click Wheel Organ” works on much the same principle as a card in the spokes, only with far more wheels, and with much more musicality. The organ consists of a separate toothed wheel for each note, all turning on a common shaft. Each wheel is laser-cut from thin plywood, with a series of fine teeth on its outer circumference. The number of teeth, as calculated by a Python script, determines the pitch of the sound made when a thin reed is pressed against the spinning wheel. Since the ratio of teeth between the wheels is fixed, all the notes stay in tune relative to each other, as long as the speed of the wheels stays constant.

The proof-of-concept in the video below shows that speed control isn’t quite there yet — playing multiple notes at the same time seems to increase drag enough to slow the wheels down and lower the pitch for all the notes. There appears to be a photointerrupter on the wheel shaft to monitor speed, so we’d imagine a PID loop to control motor speed might help. That and a bigger motor that won’t bog down as easily. As for the sound, we’ll just say that it certainly is unique — and, that it seems like something [Nicolas Bras] would really dig.

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Hackaday Links: September 25, 2022

September 25, 2022 by 15 Comments

Looks like there’s trouble out at L2, where the James Webb Space Telescope suffered a mechanical anomaly back in August. The issue, which was just announced this week, involves only one of the six imaging instruments at the heart of the space observatory, known as MIRI, the Mid-Infrared Instrument. MIRI is the instrument on Webb that needs the coldest temperatures to work correctly, down to six Kelvins — we’ve talked about the cryocooler needed to do this in some detail. The problem has to do with unexpectedly high friction during the rotation of a wheel holding different diffraction gratings. These gratings are rotated into the optical path for different measurements, but apparently the motor started drawing excessive current during its move, and was shut down. NASA says that this only affects one of the four observation modes of MIRI, and the rest of the instruments are just fine at this time. So they’ve got some troubleshooting to do before Webb returns to a full program of scientific observations.

There’s an old saying that, “To err is human, but to really screw things up takes a computer.” But in Russia, to really screw things up it takes a computer and a human with a really poor grasp on just how delicately balanced most infrastructure systems are. The story comes from Moscow, where someone allegedly spoofed a massive number of fake orders for taxi rides (story in Russian, Google Translate works pretty well) through the aggregator Yandex.Taxi on the morning of September 1. The taxi drivers all dutifully converged on the designated spot, but instead of finding their fares, they just found a bunch of other taxis milling about and mucking up traffic. Yandex reports it has already added protection against such attacks to its algorithm, so there’s that at least. It’s all fun and games until someone causes a traffic jam.

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This Scratch-Built X-Ray Tube Really Shines

September 24, 2022 by 25 Comments

On no planet is making your own X-ray tube a good idea. But that doesn’t mean we’re not going to talk about it, because it’s pretty darn cool.

And when we say making an X-ray tube, we mean it — [atominik] worked from raw materials, like glass test tubes, tungsten welding electrodes, and bits of scrap metal, to make this dangerously delightful tube. His tool setup was minimalistic as well– where we might expect to see a glassblower’s lathe like the ones used by [Dalibor Farny] to make his custom Nixie tubes, [atominik] only had a small oxy-propane hand torch to work with. The only other specialized tools, besides the obvious vacuum pump, was a homebrew spot welder, which was used to bond metal components to the tungsten wires used for the glass-to-metal seals.

Although [atominik] made several versions, the best tube is a hot cathode design, with a thoriated tungsten cathode inside a copper focusing cup. Across from that is the anode, a copper slug target with an angled face to direct the X-rays perpendicular to the long axis of the tube. He also included a titanium electrode to create a getter to scavenge oxygen and nitrogen and improve the vacuum inside the tube. All in all, it looks pretty similar to a commercial dental X-ray tube.

The demonstration in the video below is both convincing and terrifying. He doesn’t mention the voltage he’s using across the anode, but from the cracking sound we’d guess somewhere around 25- to 30 kilovolts. The tube really gets his Geiger counter clicking.

Here’s hoping [atominik] is taking the proper precautions during these experiments, and that you do too if you decide to replicate this. You’ll also probably want to check out our look at the engineering inside commercial medical X-ray tubes.

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