When you’re a machinist, your stock in trade is precision, with measurements in the thousandths of your preferred unit being common. But when you’re a diemaker, your precision game needs to be even finer, and being able to position tools and material with seemingly impossibly granularity becomes really important.
For [Adam Demuth], aka “Adam the Machinist” on YouTube, the need for ultra-fine resolution machinist’s jacks that wouldn’t break the bank led to a design using off-the-shelf hardware and some 3D printed parts. The design centers around an inch-metric thread adapter that you can pick up from McMaster-Carr. The female thread on the adapter is an M8-1.25, while the male side is a 5/8″-16 thread. The pitches of these threads are very close to each other — only 0.0063″, or 161 microns. To take advantage of this, [Adam] printed a cage with compliant mechanism springs; the cage holds the threaded parts together and provide axial preload to remove backlash, and allows mounting of precision steel balls at each end to make sure the force of the jack is transmitted through a single point at each end. Each full turn of the jack moves the ends by the pitch difference, leading to ultra-fine resolution positioning. Need even more precision? Try an M5 to 10-32 adapter for about 6 microns per revolution!
While we’ve seen different thread pitches used for fine positioning before, [Adam]’s approach needs to machining. And as useful as these jacks are on their own, [Adam] stepped things up by using three of them to make a kinematic base, which is finely adjustable in three axes. It’s not quite a nanopositioning Stewart platform, but you could see how adding three more jacks and some actuators could make that happen.
Continue reading “Metric And Inch Threads Fight It Out For Ultra-Precise Positioning” →
Do you know what the IODC word in GPS data means? If so, great! If not, head over to see the 32nd of [Michel van Biezen’s] 100-part video series on GPS. You probably want to watch the other 31 videos before he gets too much further ahead of you, too. [Michel] reminds you of that professor you had in college who knows a whole lot about something. In fact, scanning his YouTube channel, he knows a lot about many topics ranging from optics, chemistry, kalman filters, and lots of electronics.
There is a dedicated playlist for the GPS videos dating back to 2016. So 32 videos in about six years. So you might have a little time to catch up. While the first video is pretty introductory as you might expect, by the time you get to video 7 the topics switch to things like the C/A code, BPSK, and gory details of all the frame data, including the IODC word.
Continue reading “Around GPS In 100 Videos” →
Keeping track of position is crucial in a lot of situations. On Earth, it’s usually relatively straight-forward, with systems having been developed over the centuries that would allow one to get at least a rough fix on one’s position on this planet. But for a satellite out in space, however, it’s harder. How do they keep their communications dishes pointed towards Earth?
The stars are an obvious orientation point. The Attitude and Articulation Control Subsystem (AACS) on the Voyager 1 and 2 space probes has the non-enviable task of keeping the spacecraft’s communication dish aligned precisely with a communications dish back on Earth, which from deep space is an incomprehensibly tiny target.
Back on Earth, the star tracker concept has become quite popular among photographers who try to image the night skies. Even in your living room, VR systems also rely on knowing the position of the user’s body and any peripherals in space. In this article we’ll take a look at the history and current applications of this type of position tracking. Continue reading “Star Trackers: Telling Up From Down In Any Space” →
No matter how fine your fine motor skills may be, it’s really hard to manipulate anything on the stage of a microscope with any kind of accuracy. One jitter or caffeine-induced tremor means the feature of interest on the sample you’re looking at shoots off out of the field of view, and getting back to where you were is a tedious matter of trial and error.
Mechanical help on the microscope stage is nice, and electromechanical help is even better, but a DIY fully motorized microscope stage with complete motion control is the way to go for the serious microscopist on a budget. Granted, not too many people are in [fabiorinaldus]’ position of having a swell microscope like the Olympus IX50, and those that do probably work for an outfit that can afford all the bells and whistles. But this home-brew stage ticks off all the boxes on design and execution. The slide is moved across the stage in two dimensions with small NEMA-8 steppers and microstepping controllers connected to two linear drives that are almost completely 3D-printed. The final resolution on the drives is an insane 0.000027344 mm. An Arduino lives in the custom-built control box and a control pad with joystick, buttons, and an OLED display allow the stage to return to set positions of interest. It’s really quite a build.
We’ve featured a lot of microscope hacks before, most of them concerning the reflective inspection scopes we all seem to covet for SMD work. But that doesn’t mean we haven’t shown love for optical scopes before, and electron microscopes have popped up a time or two as well.
Continue reading “Motorized Stage Finesses The Microscopic World” →
Some people are better than others when it comes to documenting their hacks. Some people, like [Micah Elizabeth Scott], aka [scanlime], set the gold standard with their recordings. Hacking sessions with the Winch Bot have been streamed regularly throughout the build and this is going to lead to a stacking effect in her next projects because the Winch Bot was designed to record hacking sessions. Hacking video inception anyone? Her Winch Bot summary video is after the break.
The first part of this build, which she calls the Tuco Flyer, was [Micah Elizabeth Scott]’s camera gimbal hack which we already covered and is a wonderful learning experience in itself. She refers to the gimbal portion as the “flyer” since it can move around. The Winch Bot contains the stationary parts of the Tuco Flyer and control where the camera will be in the room.
Continue reading “Winch Bot Records Hacks And Cats” →
How do you audit your home Wi-Fi network? Perhaps you log into your router and have a look at the connected devices. Sometimes you’ll find an unexpected guest, but a bit of detective work will usually lead you to the younger nephew’s game console or that forgotten ESP8266 on your bench.
Wouldn’t it be useful if your router could tell you where all the devices connected to it are? If you are [Zack Scholl], you can do all this and more, for his FIND-LF system logs Wi-Fi probe requests from all Wi-Fi devices within its range even if they are not connected, and triangulates their position from their relative signal strengths across several sniffing receivers. These receivers are a network of Raspberry Pis with their own FIND-LF server, and any probe requests they pick up are forwarded to [Zack]’s FIND server (another of his projects) which does the work of collating the locations of devices.
It’s an impressive piece of work, though with a Raspberry Pi at each receiver it could get a little pricey. [Zack] has done other work in this field aside from the two projects mentioned here, his other work includes an implementation of the [Harry Potter] Marauder’s Map.
This is by no means the only indoor location system we’ve seen over the years. One that uses ESP8266 modules for example, or this commercial product that is similar to the project shown here.
[gocivici] threatened us with a tutorial on positional astronomy when we started reading his tutorial on a Arduino Powered Star Pointer and he delivered. We’d pick him to help us take the One Ring to Mordor; we’d never get lost and his threat-delivery-rate makes him less likely to pull a Boromir.
As we mentioned he starts off with a really succinct and well written tutorial on celestial coordinates that antiquity would have killed to have. If we were writing a bit of code to do our own positional astronomy system, this is the tab we’d have open. Incidentally, that’s exactly what he encourages those who have followed the tutorial to do.
The star pointer itself is a high powered green laser pointer (battery powered), 3D printed parts, and an amalgam of fourteen dollars of Chinese tech cruft. The project uses two Arduino clones to process serial commands and manage two 28byj-48 stepper motors. The 2nd Arduino clone was purely to supplement the digital pins of the first; we paused a bit at that, but then we realized that import arduinos have gotten so cheap they probably are more affordable than an I2C breakout board or stepper driver these days. The body was designed with a mixture of Tinkercad and something we’d not heard of, OpenJsCAD.
Once it’s all assembled and tested the only thing left to do is go outside with your contraption. After making sure that you’ve followed all the local regulations for not pointing lasers at airplanes, point the laser at the north star. After that you can plug in any star coordinate and the laser will swing towards it and track its location in the sky. Pretty cool.
Continue reading “Star Track: A Lesson In Positional Astronomy With Lasers” →