Extreme Espresso, Part 2: An Inductive Water Level Sensor

March 8, 2022 by Dan Maloney 27 Comments

[Mark Smith] must really, really like his coffee, at least judging by how much effort he’s put into tricking out his espresso machine.

This inductive water tank sensor is part of a series of innovations [Mark] has added to his high-end Rancilio Silvia machine — we assume there are those that would quibble with that characterization, but 800 bucks is a lot to spend for a coffee maker in our books. We recently featured a host of mods he made to the machine as part of the “Espresso Connect” project, which includes a cool Nixie tube bar graph to indicate the water level in the machine. That display is driven by this sensor, the details of which [Mark] has now shared. The sensor straddles the wall of the 1.7-liter water tank, so no penetrations are needed. Inside the tanks is a track that guides a copper and PETG float that’s sealed with food-safe epoxy resin.

Directly adjacent to the float track on the outside of the tank is a long PCB with a couple of long, sinuous traces. These connect to an LX3302A inductive sensor IC, which reads the position of the copper slug inside the float. That simplifies the process greatly; [Mark] goes into great detail about the design and calibration of the sensor board, as well as hooking it into the Raspberry Pi Zero that lies at the heart of “Espresso Connect’. Altogether, the mods make for a precisely measured dose of espresso, as seen in the video below.

We’d say this was maybe a bit far to go for the perfect cup of coffee, but we sure respect the effort. And we think this inductive sensor method has a lot of non-caffeinated applications that probably bear exploration.

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Metal 3D Printing Hack Chat

March 7, 2022 by Dan Maloney 1 Comment

Join us on Wednesday, March 9 at noon Pacific for the Metal 3D Printing Hack Chat with Agustin Cruz!

3D printing has been an enabling technology, and the ability to create parts that never existed anywhere before has been a real game-changer. But the cheap and readily accessible FDM and SLA printers we’ve come to depend on are not without their drawbacks, chief among which is that they only make plastic parts. Wouldn’t it be great if we home-gamers had the ability to print metal parts just like they do in industry? Agustin Cruz thinks so, and he’s been hard at work on an electron-beam sintering printer to make that dream come true. Dealing with the technical challenges of such a printer hasn’t been easy, but then again, squeezing out melted plastic wasn’t easy at first either.

Agustin has agreed to take a little time out of his project to talk to us about his progress, and to share what he has learned about electron-beam printing. Along the way, we’ll talk about metal printing in general, and perhaps even take a look at where the whole field is going and how — and when — it’ll penetrate the hobby printing market.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, March 9 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.
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Hackaday Links: March 6, 2022

March 6, 2022 by Dan Maloney 12 Comments

As if the war in Ukraine weren’t bad enough right here on Earth, it threatens knock-on effects that could be felt as far away as Mars. One victim of the deteriorating relationships between nations is the next phase of the ExoMars project, a joint ESA-Roscosmos mission that includes the Rosalind Franklin rover. The long-delayed mission was most recently set for launch in October 2022, but the ESA says that hitting the narrow launch window is now “very unlikely.” That’s a shame, since the orbital dynamics of Earth and Mars will mean that it’ll be 2024 before another Hohmann Transfer window opens. There are also going to be repercussions throughout the launch industry due to Russia pulling the Soyuz launch team out of the ESA’s spaceport in Guiana. And things have to be mighty tense aboard the ISS right about now, since the station requires periodic orbital boosting with Russian Progress rockets.

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Retro Serial Terminal Uses Modern Chips To Get CP/M Machine Talking

March 6, 2022 by Dan Maloney 26 Comments

The hobbyists of the early days of the home computer era worked wonders with the comparatively primitive chips of the day, and what couldn’t be accomplished with a Z80 or a 6502 was often relegated to complex designs based on logic chips and discrete components. One wonders what these hackers could have accomplished with the modern components we take for granted.

Perhaps it would be something like this minimal serial terminal for the current crop of homebrew retrocomputers. The board is by [Augusto Baffa] and is used in his Baffa-2 homebrew microcomputer, an RC2014-esque Z80 machine that runs CP/M. This terminal board is one of many peripheral boards that plug into the Baffa-2’s backplane, but it’s one of the few that seems to have taken the shortcut of using modern microcontrollers to get its job done. The board sports a pair of ATmega328s; one handles serial communication with the Baffa-2 backplane, while the other takes care of running the VGA interface. The card also has a PS/2 keyboard interface, and supports VT-100 ANSI escapes. The video below shows it in action with a 17″ LCD monitor in the old 4:3 aspect ratio.

We like the way this terminal card gets the job done simply and easily, and we really like the look of the Baffa-2 itself. We also spied an IMSAI 8080 and an Altair 8800 in the background of the video. We’d love to know more about those.

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Replica Minecraft Furnace Actually Powers The Game

March 5, 2022 by Dan Maloney 3 Comments

Let’s face it, we all need a little distraction sometimes, especially lately. And for our money, there’s no better way to put your brain in park than to start up a Minecraft world and get to digging. The simple graphics, the open world, and the lack of agenda other than to find resources and build things are all very soothing.

But play the game long enough and you’re bound to think about what it would be like if the game world crossed over into the real world. The ironically named [Michael Pick] did just that when he managed to craft a real Minecraft furnace that can actually power the game. Of course, there are some liberties taken with the in-game crafting recipe for a furnace, which is understandable for a game that allows you to punch trees with a bare fist to cut them down.

Rather than using eight blocks of cobblestone to build his furnace, [Michael] made a wooden shell for a commercial folding camp stove. Insulated from the shell by a little cement board, the furnace looks pretty true to the in-game item. To generate the electricity needed to run the game, he used a pair of thermoelectric camping generators. With the stove filled with wood — presumably un-punched — the generators put out enough juice to at least partially charge a battery bank, which was then used to power a Raspberry Pi and 7″ monitor. His goal was to get enough power from the furnace to do a speed run in the game and find three diamonds to build a diamond pickaxe. Honestly, we’re jealous — our first diamonds never come that easy.

We’ve seen other Minecraft-IRL crossovers before. Fancy a ride in a minecart? We’ve got that covered. Or maybe you’d rather control a desk lamp from within the game? That’s a thing, too.

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One Stepper Plus A Whole Bunch Of Magnets Equals A Unique Seven-Segment Display

March 5, 2022 by Dan Maloney 24 Comments

Sometimes the cost of simplicity is extra complexity. It seems counterintuitive, but it seems to be true. And this single-motor mechanical seven-segment display seems to be a perfect example of this paradox.

On second thought, [aeropic]’s mechanism isn’t really all that mechanically complicated, but there sure was a lot of planning and ingenuity that went into it. The front has a 3D-printed bezel with the familiar segment cutouts, each of which is fitted with a pivoting segment, black on one side and white on the other.

Behind the bezel is a vertical shaft with three wheels, one behind each horizontal segment, and a pair of horizontal shafts, each with two wheels behind each vertical segment. The three shafts are geared to turn together by a single stepper in the base. Each wheel has ten magnets embedded in the outer circumference, with the polarity oriented to flip the segment in front of it to the right orientation for the current digit. It’s probably something that’s most easily understood by watching the video below.

We’ve seen quite a few of these mechanical seven-segment displays lately — this cam-and-servo mechanism comes to mind. We love them all, of course, but the great thing about [aeropic]’s display is how quiet it is — the stepper is mostly silent, and the segments make only a gentle clunk when they flip. It’s very satisfying.

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Hackaday Podcast 158: Phased Array Physics, CRTs Two Ways, A Micro Microcontroller, And A Surgically Implanted Red Herring

March 4, 2022 by Dan Maloney 1 Comment

Join Editor-in-Chief Elliot Williams and Staff Writer Dan Maloney as they take a look at the week’s top stories, taken straight off the pages of Hackaday. What happens when you stuff modern parts into a 90’s novelty PC case? Nothing good, but everything awesome! Is there any way to prevent PCB soil moisture sensors from being destroyed by, you know, soil moisture? How small is too small for a microcontroller, and who needs documentation anyway? We also cast a jaundiced eye — err, ear — at an electronic cheating scandal, and if you’ve ever wondered how phased arrays and beam steering work, gazing into a pan of water might just answer your questions. We also share all our soldering war stories, and hey — what’s with all these CRT projects anyway?

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct Download (52 MB, but sounds like at least 58 MB!)